Abstract: The present invention relates to an apparatus and a process for cutting a substrate wherein the apparatus comprises first and second cutting element and wherein the first and second cutting elements are rotatable about the axis of rotation at different circumferential speeds.

Abstract: Methods of making disposable absorbent articles are herein. The method includes the steps: obtaining a carrier web; obtaining first absorbent core web and a second absorbent core web; cutting the first absorbent core web in a nesting configuration thereby forming a plurality of discrete first absorbent cores; cutting the second absorbent core web in a nesting configuration thereby forming a plurality of discrete second absorbent cores; joining a discrete second absorbent core to a discrete first absorbent core and to the carrier web, thereby forming a laminate structure web, wherein a leading edge of the discrete first absorbent core is spaced from a leading edge of the discrete second absorbent core in the machine direction; joining a backsheet web to the laminate structure web thereby forming an absorbent article web; and cutting the absorbent article web into a plurality of discrete absorbent articles.

Abstract: Methods of making disposable absorbent articles are herein. The method includes the steps: obtaining a carrier web; obtaining first absorbent core web and a second absorbent core web; cutting the first absorbent core web in a nesting configuration thereby forming a plurality of discrete first absorbent cores; cutting the second absorbent core web in a nesting configuration thereby forming a plurality of discrete second absorbent cores; joining a discrete second absorbent core to a discrete first absorbent core and to the carrier web, thereby forming a laminate structure web, wherein a leading edge of the discrete first absorbent core is spaced from a leading edge of the discrete second absorbent core in the machine direction; joining a backsheet web to the laminate structure web thereby forming an absorbent article web; and cutting the absorbent article web into a plurality of discrete absorbent articles.

Abstract: An absorbent article having a primary topsheet, a backsheet, and an absorbent system therebetween is described. The primary topsheet has a body-facing surface and a garment-facing surface, and the backsheet has a body-facing surface and garment-facing surface. The absorbent system includes a first absorbent core having a body-facing surface and a garment-facing surface, and a second absorbent core disposed between the first absorbent core and the backsheet. The primary topsheet and at least a portion of the first absorbent core has one or more embossed channels including a central channel disposed on the body-facing surface of the primary topsheet. Each of the one or more embossed channels has a bottom surface subjacent to the body-facing surface of the primary topsheet and superjacent to the first absorbent core garment-facing surface.

Abstract: An anvil roll is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

Abstract: An anvil is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

Abstract: Disposable absorbent articles are disclosed herein along with method of making the same. The disposable absorbent article has a topsheet, a backsheet, and an absorbent system between the topsheet and the backsheet. The absorbent system has a first absorbent core and a second absorbent core which are offset from one another. An adhesive layer is disposed between the first absorbent core and the second absorbent core, at least in part.

Abstract: A flexible curvilinear knife is disclosed. The flexible curvilinear knife is formed from a cutting element, a blade holder element, and a plurality of spring elements. A first, proximal end of each spring element of the plurality of spring elements is operably and fixably attached to a discrete location of the cutting element and a second, distal end of each spring element of the plurality of spring elements is fixably attached to a discrete location of the blade holder element.

Abstract: An anvil is configured to operatively engage with a tooling agent. The anvil includes an outer surface, an opposing surface opposite the outer surface and an inner surface. One or more spring elements are disposed between the opposing surface and the inner surface. The springs provide a compliance to the anvil.

Abstract: Disposable absorbent articles are disclosed herein along with method of making the same. The disposable absorbent article has a topsheet, a backsheet, and an absorbent system between the topsheet and the backsheet. The absorbent system has a first absorbent core and a second absorbent core which are offset from one another. An adhesive layer is disposed between the first absorbent core and the second absorbent core, at least in part.

Abstract: Methods of making disposable absorbent articles are herein. The method includes the steps: obtaining a carrier web; obtaining first absorbent core web and a second absorbent core web; cutting the first absorbent core web in a nesting configuration thereby forming a plurality of discrete first absorbent cores; cutting the second absorbent core web in a nesting configuration thereby forming a plurality of discrete second absorbent cores; joining a discrete second absorbent core to a discrete first absorbent core and to the carrier web, thereby forming a laminate structure web, wherein a leading edge of the discrete first absorbent core is spaced from a leading edge of the discrete second absorbent core in the machine direction; joining a backsheet web to the laminate structure web thereby forming an absorbent article web; and cutting the absorbent article web into a plurality of discrete absorbent articles.

Abstract: A flexible curvilinear knife is disclosed. The flexible curvilinear knife is formed from a cutting element, a blade holder element, and a plurality of spring elements. A first, proximal end of each spring element of the plurality of spring elements is operably and fixably attached to a discrete location of the cutting element and a second, distal end of each spring element of the plurality of spring elements is fixably attached to a discrete location of the blade holder element.

Abstract: Processes for making micro-textured webs are disclosed. The present process includes the steps of providing a precursor web; providing a first pair of mated forming members including a first forming member and a second forming member forming a first deformation zone therebetween; moving the precursor web through the first deformation zone forming a first plurality of structures; providing a second pair of mated forming members including a third forming member and a fourth forming member forming a second deformation zone therebetween; moving the precursor web through the second deformation zone forming a second plurality of structures, and wherein the first plurality of structures is different than the second plurality of structures.

Abstract: A formed web comprising discrete three-dimensional elements formed therein, wherein at least some of the discrete three-dimensional elements comprise chads with corresponding apertures, wherein the aperture has a perimeter, wherein the chad has a length, wherein the chads are attached along a portion of the aperture perimeter which forms a connection segment, wherein the connection segment is less than about 50% of the entire aperture perimeter, and wherein the web comprises a film.

Abstract: Processes for making micro-textured webs are disclosed. The present process includes the steps of providing a precursor web; providing a first pair of mated forming members including a first forming member and a second forming member forming a first deformation zone therebetween; moving the precursor web through the first deformation zone forming a first plurality of structures; providing a second pair of mated forming members including a third forming member and a fourth forming member forming a second deformation zone therebetween; moving the precursor web through the second deformation zone forming a second plurality of structures, and wherein the first plurality of structures is different than the second plurality of structures.

Abstract: Processes for making micro-textured webs. The process comprises providing a precursor web; providing a pair of mated forming structures, including a first forming structure and a second forming structure, wherein at least the first forming structure comprises voids, and wherein at least the second forming structure comprises protrusions; and moving the web through a deformation zone of the mated forming structures, wherein the voids of the first forming structure engage with the protrusions of the second forming structure at an engagement position. Discrete three-dimensional elements are formed in the web as the protrusions on the second forming structure engage with the voids on the first mating structure. At least one protrusion has center-to-center spacings of less than about 800 microns with at least three of its adjacent protrusions.

Abstract: A method of using computer based models for determining the stability of an applicator is disclosed. The method includes representing a forming cup and an applicator. The method further includes running a simulation transforming the applicator and determining the stability of the applicator.

Abstract: Included are systems and methods for modeling compliant parts. Some of the systems and/or methods include creating a 3-dimensional simulation of a product that includes an outer part and an inner part, determining a deformation characteristic of the product, and simulating an interaction of the inner part with the outer part. Similarly, in some of the systems and/or methods a characteristic of interaction may be measured from the interaction, a determination may be made regarding whether the characteristic of interaction meets a predetermined threshold. In some of the systems and/or methods, in response to determining that the characteristic of interaction meets the predetermined threshold, an output may be sent indicating product design acceptability. In response to determining that the characteristic of interaction does not meet the predetermined threshold, the 3-dimensional simulation may be iteratively altered until the characteristic of interaction meets the predetermined threshold.

Abstract: Apparatus for making micro-textured webs. The apparatus comprises a pair of mated forming structures having a first forming structure, a second forming structure, and a deformation zone; wherein at least the first forming structure comprises voids, and wherein at least the second forming structure comprises protrusions wherein at least one protrusion has center-to-center spacings of less than about 800 microns with at least three of its adjacent protrusions. The voids of the first forming structure are engagable with the protrusions of the second forming structure at an engagement position to form a micro-textured web. In another embodiment, the apparatus comprises a pair of counter-rotating rollers wherein the first roller comprises grooves having a length, wherein the length of the grooves are oriented at an angle different from the machine direction.

Abstract: Included are systems and methods for modeling compliant parts. Some of the systems and/or methods include creating a 3-dimensional simulation of a product that includes an outer part and an inner part, determining a deformation characteristic of the product, and simulating an interaction of the inner part with the outer part. Similarly, in some of the systems and/or methods a characteristic of interaction may be measured from the interaction, a determination may be made regarding whether the characteristic of interaction meets a predetermined threshold. In some of the systems and/or methods, in response to determining that the characteristic of interaction meets the predetermined threshold, an output may be sent indicating product design acceptability. In response to determining that the characteristic of interaction does not meet the predetermined threshold, the 3-dimensional simulation may be iteratively altered until the characteristic of interaction meets the predetermined threshold.