Abstract: A nozzle includes a nozzle body defining a liquid circuit extending from a liquid inlet to a liquid outlet. The liquid circuit includes a plurality of spiral liquid passages spiraling radially inward relative to a spray axis. The spiral liquid passages all lie in a plane normal to the spray axis. A manifold assembly includes a plurality of such nozzles. A manifold ring is in fluid communication with the liquid inlet of each of the nozzles to deliver liquid to the nozzles. The nozzles are circumferentially spaced apart around the manifold ring.

Abstract: A method for assembling a fuel distribution system for a turbomachine fuel injector includes inserting a liquid fuel distributor into an interior cavity of a shroud to create a liquid fuel distribution circuit between the liquid fuel distributor and the shroud and inserting a gas fuel distributor into the interior cavity of the shroud and into an interior cavity of the liquid fuel distributor to create a gas fuel distribution circuit between the gas fuel distributor and the liquid fuel distributor. The method includes inserting a fuel transfer tube into an outer diameter of the shroud. The method includes brazing or shrink fitting at least one of the fuel transfer tube, the gas fuel distributor, or the liquid fuel distributor to the shroud.

Abstract: A fuel injector assembly can include a manifold defining a manifold channel and a nozzle extending from the manifold. The nozzle can be configured to direct flow from the manifold channel into a combustor. The nozzle can define a fuel inlet open to the manifold channel, a fuel outlet configured to be open to a combustor, and a throat fluidly connecting the fuel inlet to the fuel outlet. The assembly can include a trim device inserted into the manifold. The trim device can be configured to adjust flow between the manifold channel and the fuel inlet to adjust flow through the throat and out of the fuel outlet.

Abstract: An embodiment of a combustor for a gas turbine engine includes a combustor case, a combustor liner disposed within the combustor case, a fuel nozzle at an upstream end of the combustor liner, a torch igniter within the combustor case, and a removable fuel injector. The torch igniter includes a combustion chamber, a cap configured to receive a removable fuel injector and a surface igniter, a tip, an annular igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, and an outlet passage within the tip which fluidly connects the combustion chamber to the combustor. The removable fuel injector extends through a fuel injector opening of the combustor case. The diameter of the fuel injector opening is wider than a fuel injector diameter of the removable fuel injector.

Abstract: A method of making an impeller includes building the impeller in a layer by layer process in a build direction along the rotational axis starting from a base of the hub. The plurality of blades includes a plurality of perforated blades that support the shroud during additively manufacturing the impeller. The method can include installing the impeller in a fuel pump, air compressor, or the like, without removing the perforated blades from the impeller.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine includes a combustion chamber oriented about an axis, a cap defining the axially upstream end of the combustion chamber and situated on the axis, a tip defining the axially downstream end of the combustion chamber, an igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, wherein the outlet passage fluidly connects the combustion chamber to the combustor of the gas turbine engine, and a cooling system. The cooling system has an air inlet, a cooling channel, and an aperture. The cooling channel forms a flow path having a first axial section, a second axial section, a radially inward section, and a radially outward section.

Abstract: A multipoint fuel injection system comprises an injection system segment including a circumferentially extending outer support defining a fuel manifold with a plurality of manifold passages extending circumferentially therethrough. A first connector is included at a first circumferential end of the outer support and a second connector is included at a second circumferential end of the outer support opposite the first circumferential end. The first and second connectors are each configured to connect each manifold passage with a manifold passages of a respective outer support of a circumferentially adjacent injection system segment. The system includes a circumferentially extending inner support and a plurality of circumferentially spaced apart feed arms extending radially between the inner support and the outer support. A plurality of outlet openings extend in an axial direction from each feed arm for feeding respective injection nozzles.

Abstract: A method includes joining a fuel plurality of injection components to a fuel manifold, wherein for each fuel injection component in the plurality of fuel injection components, a metallic joint is formed joining and sealing the fuel injection component to the manifold. A system includes a fuel manifold. A plurality of fuel injection components are connected in fluid communication with the fuel manifold with metallic joints sealing between each of the plurality of fuel injection components and the fuel manifold to prevent leakage from between the manifold and the plurality of fuel injection components.

Abstract: A method comprising applying braze to a joint location of two work pieces and applying local heating to the joint location of the two work pieces until braze melting temperature is achieved to melt the braze while maintaining temperature of more remote portions of each work piece. The method includes reducing heating of the braze to form a braze joint joining the joint location of the two work pieces.

Abstract: An embodiment of a torch ignitor system for combustor of a gas turbine engine includes a torch ignitor, the torch ignitor having a combustion chamber oriented about an axis, the combustion chamber having axially upstream and downstream ends defining a flow direction through the combustion chamber, along the axis. The torch ignitor system also includes a cap defining the axially upstream end of the combustion chamber and oriented about the axis, wherein the cap is configured to receive a fuel injector and at least one glow plug, a tip at a downstream end of the combustion chamber, and a passage for pressurized oxygen containing gas passing through the cap from an exterior of the combustion chamber and in fluid communication with the combustion chamber. An embodiment of a method for starting a gas turbine engine is also disclosed.

Abstract: A method of making a fluid injector for a gas turbine engine includes depositing material onto a piece of tube stock. The method includes machining the deposited material into a fluid injector component. Depositing can include laser cladding the material onto the piece of tube stock. The method can include placing or flowing braze into a braze joint location between the deposited material and another fluid injector component and forming the braze into a braze joint in the braze joint location.

Abstract: An embodiment of a combustor for a gas turbine engine includes a combustor case, a combustor liner disposed within the combustor case, a fuel nozzle, and a torch igniter within the combustor case. The torch igniter includes a combustion chamber, a cap defining the upstream end of the combustion chamber and configured to receive a fuel injector and a surface igniter, a tip defining the downstream end of the combustion chamber, an annular igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, and an outlet passage within the tip that fluidly connects the combustion chamber to the combustor. The torch igniter is situated such that the tip is mounted through the combustor liner, the combustion chamber is within the combustor case, and the cap extends through the combustor case.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine comprises a combustion chamber oriented about an axis, a cap defining an axially upstream end of the combustion chamber and oriented about the axis, a tip defining an axially downstream end of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, and a cooling system. The cooling system comprises an air inlet formed within the structural wall, a first flow path disposed between the structural wall and the igniter wall, and an aperture extending through the igniter wall transverse to the flow direction. The aperture directly fluidly connects the first flow path to the combustion chamber.

Abstract: A fuel injector system includes an outer support and an inner support, with a feed arm extending radially between the inner support and the outer support. A plurality of outlet openings extend in an axial direction from the feed arm for feeding respective injection nozzles. The outer support and feed arm define a plurality of fuel passages therethrough to convey fluid from an external source through the outer support and feed arm to the outlet openings. A heat shield extends around the feed arm from the outer support to the inner support. The heat shield is spaced apart from the feed arm with an insulative gap therebetween.

Abstract: A method of making a fluid injector for a gas turbine engine includes depositing material onto a piece of tube stock. The method includes machining the deposited material into a fluid injector component. Depositing can include laser cladding the material onto the piece of tube stock. The method can include placing or flowing braze into a braze joint location between the deposited material and another fluid injector component and forming the braze into a braze joint in the braze joint location.

Abstract: A fuel injector includes a fuel nozzle configured to issue a spray of fuel from a fuel outlet in a downstream direction along an injection axis. The fuel nozzle defines a main flow passage therethrough. An injection fuel line is in fluid communication with the fuel nozzle to supply fuel to the fuel nozzle. A torch ignitor has a flame outlet opening into the main flow passage of the fuel nozzle for issuing flame into the main flow passage.

Abstract: An embodiment of a torch igniter for a combustor of a gas turbine engine includes a combustion chamber oriented about an axis, a cap defining an axially upstream end of the combustion chamber, a tip defining the axially downstream end of the combustion chamber, an igniter wall extending from the cap to the tip and defining a radial extent of the combustion chamber, a structural wall coaxial with and surrounding the igniter wall, an outlet passage defined by the igniter wall within the tip, a glow plug housing configured to receive a glow plug and allow an innermost end of the glow plug to extend into the combustion chamber, and a cooling system. The cooling system includes an air inlet formed within an exterior of the structural wall, a cooling channel forming a flow path through the structural wall at the glow plug housing, and an air passage.

Abstract: A nozzle includes a nozzle body defining a liquid circuit extending from a liquid inlet to a liquid outlet. The liquid circuit includes a plurality of spiral liquid passages spiraling radially inward relative to a spray axis. The spiral liquid passages all lie in a plane normal to the spray axis. A manifold assembly includes a plurality of such nozzles. A manifold ring is in fluid communication with the liquid inlet of each of the nozzles to deliver liquid to the nozzles. The nozzles are circumferentially spaced apart around the manifold ring.

Abstract: A torch igniter for a combustor of a gas turbine engine includes an igniter body and an igniter head. The igniter body is disposed within a high-pressure case of a gas turbine engine and extends primarily along a first axis, and includes an annular wall and an outlet wall. The annular wall surrounds the first axis and defines a radial extent of a combustion chamber therewithin. The outlet wall is disposed at a downstream end of the annular wall, defines a downstream extent of the combustion chamber, and includes an outlet fluidly communicating between the combustion chamber and an interior of the combustor. The igniter head is removably attached to the igniter body at an upstream end of the annular wall, wherein the igniter head defines an upstream extent of the combustion chamber, and includes an ignition source and a fuel injector.

Abstract: A torch ignitor system includes a torch wall defining a combustion chamber therein with a flame outlet passing out of the torch wall downstream of the combustion chamber. A fuel injector is mounted to the torch wall to issue fuel into the combustion chamber. At least one ignitor is mounted to the torch wall, positioned to ignite fuel issued from the fuel injector. A film cooler is defined through the torch wall and is operative to issue a film of cooling air from outside the torch wall along an interior surface of the combustion chamber for cooling the torch wall.