Abstract: Disclosed herein a stitch-bonded fabric comprising at least one fibrous web layer having a plurality of the fibers with a first length of more than about 25 mm, oriented substantially in a cross-direction (XD) of the stitch-bonded fabric wherein a density of the at least one fibrous web layer is less than about 0.12 g/cm3. The at least one fibrous web layer is stitch-bonded with yarns following a pattern of linear stitches along a machine direction (MD) spaced from about 1.4 mm to about 4.0 mm along XD, and repeating with a spacing front about 0.8 mm to about 2.5 mm in MD, wherein the plurality of fibers having said first length are captured by multiple stitches. A density of fibers and yarn enclosed within the stitches is above about 0.10 g/cm3 and below about 5.0 g/cm3 and the linear stiches are depressed below exposed the wales between the linear stitches along MD. The stitch-bonded yarns can be heat set to stabilize the stitch-bonded fabric.

Abstract: Disclosed is a stitch-bonded string comprising at least one stitched line extending in a machine direction and fibers emanating from the at least one stitched line. The at least one stitched line comprises a plurality of loops and said plurality of loops enclose substantially all of said fibers. The stitched line is gathered to reduce a dimension of the plurality of loops holding said fibers within the loops. The stitched line's weight is less than 20%, preferably less than 10%, and more preferably less than 5% of the total weight of the stitch-bonded string. The fibers have a basis weight ranging between 30 and 400 grams/meter2, preferably between 40 and 350 g/m2, preferably between 50 and 300 g/m2 or between 100 and 250 g/m2. Methods for making the string are also disclosed.

Abstract: Disclosed are the cut edges of an absorbent fabric comprising at least 45% and less than about 90% cellulosic or natural fibers, and a fusible component being stabilized by fusing the fusible component with an arrangement of spaced lines or spaced areas extending from the cut edges, and optionally over the entire absorbent fabric.

Abstract: Disclosed is a stitch-bonded string comprising at least one stitched line extending in a machine direction and fibers emanating from the at least one stitched line. The at least one stitched line comprises a plurality of loops and said plurality of loops enclose substantially all of said fibers. The stitched line is gathered to reduce a dimension of the plurality of loops holding said fibers within the loops. The stitched line's weight is less than 20%, preferably less than 10%, and more preferably less than 5% of the total weight of the stitch-bonded string. The fibers have a basis weight ranging between 30 and 400 grams/meter2, preferably between 40 and 350 g/m2, preferably between 50 and 300 g/m2 or between 100 and 250 g/m2. Methods for making the string are also disclosed.

Abstract: Disclosed are the cut edges of an absorbent fabric comprising at least 45% and less than about 90% cellulosic or natural fibers, and a fusible component being stabilized by fusing the fusible component with an arrangement of spaced lines or spaced areas extending from the cut edges, and optionally over the entire absorbent fabric.

Abstract: A unitary mattress cover is disclosed. The mattress cover has a top panel and four side panels, which include two end side panels, a left side panel and a right side panel made from a single blank of fabric. Elastic materials are attached to at least a portion of the left and right side panels, and the left and right side panels are longer than the top panel in a longitudinal direction, and wherein free edges of the left and right side panels are attached to one of the two end side panels or to each other. Also disclosed is a method for making this unitary mattress cover in one continuous manufacturing process.

Abstract: Disclosed herein a stitch-bonded fabric comprising at least one fibrous web layer having a plurality of the fibers with a first length of more than about 25 mm, oriented substantially in a cross-direction (XD) of the stitch-bonded fabric wherein a density of the at least one fibrous web layer is less than about 0.12 g/cm3. The at least one fibrous web layer is stitch-bonded with yarns following a pattern of linear stitches along a machine direction (MD) spaced from about 1.4 mm to about 4.0 mm along XD, and repeating with a spacing front about 0.8 mm to about 2.5 mm in MD, wherein the plurality of fibers having said first length are captured by multiple stitches. A density of fibers and yarn enclosed within the stitches is above about 0.10 g/cm3 and below about 5.0 g/cm3 and the linear stiches are depressed below exposed the wales between the linear stitches along MD. The stitch-bonded yarns can be heat set to stabilize the stitch-bonded fabric.