Abstract: A vehicle suspension system includes a wishbone-shaped linkage having a base, with two limbs extending from the base. Each limb is configured to support a laterally and longitudinally oriented bushing assembly, which may include a bushing assembly received by a laterally and longitudinally oriented mounting tube associated with a free end of the limb. The base includes upper and lower plates wrapping only partially around a laterally extending cross tube. A modular bushing assembly including a pair of bushing lobes and a bar pin is partially received within the cross tube, with the bushing lobes being adjustably positioned on the bar pin to allow for adjustment of the conical rate of the bushing assembly. A mounting assembly includes a pair of mount blocks secured to a vehicle axle, with the bar pin being secured with respect to the axle via the mount blocks, thereby associating the linkage to the axle.

Abstract: A joint is formed between first and second workpieces. The first workpiece defines a cavity, while the second workpiece includes a shear member. The shear member is at least partially inserted into the cavity to secure the first workpiece to the second workpiece. One of the workpieces has a lower hardness and/or shear strength than the other workpiece and includes at least one shear tab with a base portion and an end portion. In inserting the shear member into the cavity, the end portion of the shear tab is broken away from the base portion, leaving the base portion to extend between the cavity and the shear member, thereby securing the first workpiece to the second workpiece.

Abstract: A joint is formed between first and second workpieces. The first workpiece defines a cavity, while the second workpiece includes a shear member. The shear member is at least partially inserted into the cavity to secure the first workpiece to the second workpiece. One of the workpieces has a lower hardness and/or shear strength than the other workpiece and includes at least one shear tab with a base portion and an end portion. In inserting the shear member into the cavity, the end portion of the shear tab is broken away from the base portion, leaving the base portion to extend between the cavity and the shear member, thereby securing the first workpiece to the second workpiece.

Abstract: An axle-to-beam or crossbrace-to-beam connection for a vehicle axle/suspension system includes an axle or crossbrace having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle or crossbrace so that the axle or crossbrace depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam or crossbrace-to-beam connection includes providing an axle or crossbrace and disposing a sleeve about the axle or crossbrace. At least one mated pair of depressions is simultaneously formed in the axle or crossbrace and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system.

Abstract: An axle-to-beam or crossbrace-to-beam connection for a vehicle axle/suspension system includes an axle or crossbrace having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle or crossbrace so that the axle or crossbrace depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam or crossbrace-to-beam connection includes providing an axle or crossbrace and disposing a sleeve about the axle or crossbrace. At least one mated pair of depressions is simultaneously formed in the axle or crossbrace and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system.