Abstract: A tandem mechanical spring axle/suspension system for heavy-duty vehicles includes a tandem assembly that comprises a front beam of a suspension assembly of a front axle/suspension system, a rear beam of a suspension assembly of a rear axle suspension system, and a mechanical spring. The mechanical spring operatively engages the front beam and the rear beam and extends longitudinally therebetween, as well as operatively engages a main member of the vehicle frame.

Abstract: A subframe for heavy-duty vehicles, the subframe comprising a pair of elongated, longitudinal main members; at least one pair of hangers; and a battery storage structure integrated into the subframe. Each hanger of the at least one pair of hangers is attached to a respective one of the main members.

Abstract: A damping air spring for heavy-duty vehicle axle/suspension systems. The damping air spring includes a first chamber and a second chamber and at least one opening between the first chamber and second chamber to provide restricted fluid communication between the first chamber and the second chamber. An adsorptive material is disposed within the first chamber or the second chamber and works in conjunction with the at least one opening to provide damping characteristics to the air spring over a first and second critical range of frequencies.

Abstract: A tandem mechanical spring axle/suspension system for heavy-duty vehicles includes a tandem assembly that comprises a front beam of a suspension assembly of a front axle/suspension system, a rear beam of a suspension assembly of a rear axle suspension system, and a mechanical spring. The mechanical spring operatively engages the front beam and the rear beam and extends longitudinally therebetween, as well as operatively engages a main member of the vehicle frame.

Abstract: A damping air spring for heavy-duty vehicle axle/suspension systems. The damping air spring includes a first chamber and a second chamber and at least one opening between the first chamber and second chamber to provide restricted fluid communication between the first chamber and the second chamber. An adsorptive material is disposed within the first chamber or the second chamber and works in conjunction with the at least one opening to provide damping characteristics to the air spring over a first and second critical range of frequencies.

Abstract: A damping air spring for heavy-duty vehicle axle/suspension systems. The damping air spring includes a piston chamber and a bellows chamber and at least one opening between the chambers to provide restricted fluid communication between the chambers. A relationship between a cross-sectional area of the at least one opening in square inches to a volume of the piston chamber in cubic inches to a volume of the bellows chamber in cubic inches to a mean effective area of the air spring in square inches or of the at least one opening in square inches to a volume of the piston chamber in cubic inches to a volume of the bellows chamber in cubic inches to a unitless ratio of the volume of the bellows chamber to the volume of the piston chamber provides damping characteristics to the air spring over a first and second critical range of frequencies.

Abstract: A sensor mounting arrangement for a drum brake assembly of a heavy-duty vehicle comprising a sensor assembly mounted on a cam tube of the drum brake assembly. The cam tube is formed with an opening. The sensor assembly includes a detector that is at least partially disposed in or adjacent to the opening of the cam tube and a target that is disposed about an outer surface of a camshaft of the drum brake assembly.

Abstract: A load-based tire inflation system for a heavy-duty vehicle comprises at least one source of fluid pressure, suspension structure of the heavy-duty vehicle, a tire and wheel assembly and a system to control fluid pressure in the tire and wheel assembly. The suspension structure is located between a frame member and an axle and has a condition indicative of a weight of the heavy-duty vehicle. The tire and wheel assembly is operatively mounted to the axle and is in fluid communication with the source of fluid pressure. The control system controls fluid pressure in the tire and wheel assembly in response to the condition of the suspension structure.

Abstract: A rotary union for a tire inflation system of a heavy-duty vehicle that includes energy harvesting structure for generating electricity to power electronic components of the heavy-duty vehicle. The energy harvesting structure is integrated with and protected by the rotary union. The energy harvesting structure includes components that are attached to respective static and rotatable components of the rotary union that generate electricity for powering the electronic components during rotational movement of the rotatable components relative to the static components during operation of the heavy-duty vehicle. The components of the energy harvesting structure can be entirely removed or separated and sealed from a flow path of pressurized air through the rotary union.

Abstract: An axle/suspension system for a heavy-duty vehicle includes a suspension assembly, an axle, and a damping means. The suspension assembly is operatively connected to the heavy-duty vehicle. The axle is operatively connected to the suspension assembly. The damping means is operatively connected to and extends between the suspension assembly and the heavy-duty vehicle. The axle/suspension system has a motion ratio of between about 1.4 to about 1.7. A method for optimizing damping of an axle/suspension system of a heavy-duty vehicle includes the steps of: calculating a curve representing a damping energy relating to load on a damping air spring; calculating a curve representing a damping energy relating to air flow velocity through at least one opening of the air spring; calculating an optimized motion ratio by determining an intersection of the curves; altering the geometry of the axle/suspension system to provide the axle/suspension system with the optimized motion ratio.

Abstract: An air spring for a heavy-duty vehicle axle/suspension system comprising a piston, a bellows, and an intermediate chamber integrally formed with the bellows. The bellows has an upper portion, a top plate, and a bellows chamber and is connected to the piston by a band, a bead-in-groove connection, and/or a bayonet connection. The upper portion is reinforced to prevent the bellows chamber from increasing in volume. The intermediate chamber has an optimally sized top plate and a support structure and extends from the piston into the bellows chamber. The intermediate top plate is formed with means for restricted fluid communication between the bellows chamber and the intermediate chamber. The means for restricted fluid communication is not obstructed when it contacts the bellows top plate during jounce events. The support structure is optimized in relation to the top plate.

Abstract: A damping air spring for a heavy-duty vehicle axle/suspension system includes a bellows and a piston. The bellows has a bellows chamber. The piston is operatively connected to the bellows and includes at least two portions forming a continuous piston chamber. One of the portions of the piston is at least partially disposed within the bellows chamber and has a variable volume.

Abstract: An air spring with damping characteristics for a suspension assembly of a heavy-duty vehicle includes a bellows chamber, a piston chamber, an intermediate chamber, and a first and second means for providing restricted fluid communication. The intermediate chamber is disposed at least partially within the bellows chamber and operatively connected to the bellows chamber and the piston chamber. The first means for providing restricted fluid communication is located between the bellows chamber and the intermediate chamber. The second means for providing restricted fluid communication is located between the piston chamber and the intermediate chamber. The first and second means for providing restricted fluid communication provide damping characteristics to the air spring during operation of the heavy-duty vehicle.

Abstract: An axle/suspension system for a heavy-duty vehicle includes a suspension assembly, an axle, and a damping means. The suspension assembly is operatively connected to the heavy-duty vehicle. The axle is operatively connected to the suspension assembly. The damping means is operatively connected to and extends between the suspension assembly and the heavy-duty vehicle. The axle/suspension system has a motion ratio of between about 1.4 to about 1.7. A method for optimizing damping of an axle/suspension system of a heavy-duty vehicle includes the steps of: calculating a curve representing a damping energy relating to load on a damping air spring; calculating a curve representing a damping energy relating to air flow velocity through at least one opening of the air spring; calculating an optimized motion ratio by determining an intersection of the curves; altering the geometry of the axle/suspension system to provide the axle/suspension system with the optimized motion ratio.

Abstract: A load isolation device, or suspension assembly of a vehicle, including a damping air spring and a pneumatic control system. The damping air spring is operatively connected to a structure to be isolated and extends from a base operatively connected to or operatively disposed on a source of vibration. The pneumatic control system includes a height control valve connected to the damping air spring and is capable of being actuated between a first operating state and a second operating state. The height control valve enables the damping air spring to maintain the structure at a primary height in the first operating state and at a secondary height different from the primary height in the second operating state.

Abstract: A load-based tire inflation system for a heavy-duty vehicle comprises at least one source of fluid pressure, suspension structure of the heavy-duty vehicle, a tire and wheel assembly and a system to control fluid pressure in the tire and wheel assembly. The suspension structure is located between a frame member and an axle and has a condition indicative of a weight of the heavy-duty vehicle. The tire and wheel assembly is operatively mounted to the axle and is in fluid communication with the source of fluid pressure. The control system controls fluid pressure in the tire and wheel assembly in response to the condition of the suspension structure.

Abstract: An air spring with damping characteristics for a suspension assembly of a heavy-duty vehicle includes a bellows and a piston. The bellows includes a bellows chamber. The bellows is attached to a main member of the heavy-duty vehicle and to the piston. The piston includes an open bottom that is sealingly closed by a disc attached to the open bottom. The piston and the disc define a piston chamber. The piston is mounted on the suspension assembly of the heavy-duty vehicle. The bellows chamber and the piston chamber are in fluid communication with each other via at least one opening, wherein airflow between the bellows chamber and the piston chamber provides damping to the suspension assembly of the heavy-duty vehicle.

Abstract: A load-based tire inflation system for a heavy-duty vehicle comprises at least one source of fluid pressure, suspension structure of the heavy-duty vehicle, a tire and wheel assembly and a system to control fluid pressure in the tire and wheel assembly. The suspension structure is located between a frame member and an axle and has a condition indicative of a weight of the heavy-duty vehicle. The tire and wheel assembly is operatively mounted to the axle and is in fluid communication with the source of fluid pressure. The control system controls fluid pressure in the tire and wheel assembly in response to the condition of the suspension structure.

Abstract: An air spring with damping characteristics for a suspension assembly of a heavy-duty vehicle includes a bellows and a piston. The bellows includes a bellows chamber. The bellows is attached to a main member of the heavy-duty vehicle and to the piston. The piston includes an open bottom that is sealingly closed by a disc attached to the open bottom. The piston and the disc define a piston chamber. The piston is mounted on the suspension assembly of the heavy-duty vehicle. The bellows chamber and the piston chamber are in fluid communication with each other via at least one opening, wherein airflow between the bellows chamber and the piston chamber provides damping to the suspension assembly of the heavy-duty vehicle.

Abstract: An air spring with damping characteristics for a suspension assembly of a heavy-duty vehicle includes a bellows and a piston. The bellows includes a bellows chamber. The bellows is attached to a main member of the heavy-duty vehicle and to the piston. The piston includes an open bottom that is sealingly closed by a disc attached to the open bottom. The piston and the disc define a piston chamber. The piston is mounted on the suspension assembly of the heavy-duty vehicle. The bellows chamber and the piston chamber are in fluid communication with each other via at least one opening, wherein airflow between the bellows chamber and the piston chamber provides damping to the suspension assembly of the heavy-duty vehicle.