Abstract: An extended end-sill assembly for a railcar, which assembly is produced by mating a front-sill casting and back-sill casting having a transition region therebetween wherein the endsill includes a cast-in-place center plate, a support arrangement for a cushioning apparatus and a wide-mouthed end for greater lateral travel of the coupler shank arm, and such dual casting assembly is inapposite to present production of such endsill assemblies that require fabrication of numerous plates, pieces and braces.

Abstract: Center filler plates for mounting on draft sills of railway car underframes are disclosed. The center filler plates have four pockets surrounding a hub. The pockets are shallower than in the prior art, and the walls defining the pockets meet in radii having larger radii of curvature than in the prior art. The shallower pockets and larger radii of curvature facilitate removal of the casting from the molding sand in the cope and drag sections of the mold. The formation of burned-in sand is limited in the present invention, and any burned-in sand that does form is also more easily removed from the center filler plates of the present invention. The base portion of the center filler plates is not as high as in the prior art. The ribs of the center filler plate and the walls of the hub are thicker than in the prior art to provide the needed strength to the center filler plates.

Abstract: The present invention provides a lightweight draft sill end casting for use with railroad cars. The cast draft sill has side walls, front and rear stops, front and rear rib sets and a center plate that are cast as a unit. The draft sill has an open area between the tops of the side walls between the front and rear stops, with a cast metal span connecting the two side walls. The cast metal span may comprise one or more spacer bars or part of a top wall. The cast metal span is in the area between the planes of the front stops and the rear stops. The front and rear stops are spaced below the tops of the side walls. In one embodiment, there are additional lightener holes in each side wall between the ribs in the rear rib set and in the pocket. The total weight of the cast draft sill is not substantially greater than the weight of a comparable fabricated draft sill of substantially the same size, and has a greater fatigue life.

Abstract: A draft sill end casting with a locking center pin is disclosed. The draft sill has an open member with an elongate channel aligned with the central aperture of its center plate. A support shelf is within the elongate channel. A center pin has an upper retainer key supported on the shelf, and the center pin extends through the elongate channel to the exterior of the draft sill. The lower end of the center pin has a slot. When mounted on a truck bolster, a lower retainer key is slid through slots in the bolster walls and through the slot in the lower end of the center pin. The two retainer keys, support shelf and bolster walls lock the center pin in position, limiting axial movement of the center pin and limit rotation of the center pin. Thus, the draft sill and truck bolster are locked together to limit relative vertical and horizontal movement between them. The shelf may include rotation stops to limit rotation of the upper retainer once it is in place.