Patents by Inventor Jeffery W. Butterbaugh

Jeffery W. Butterbaugh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230352321
    Abstract: The present invention provides methods and apparatuses for controlling the transition between first and second treatment fluids during processing of microelectronic devices using spray processor tools.
    Type: Application
    Filed: July 10, 2023
    Publication date: November 2, 2023
    Inventors: Thomas J. Wagener, Jeffery W. Butterbaugh, David P. DeKraker
  • Patent number: 11458512
    Abstract: Disclosed herein are systems and methods related to a handling system used to move a semiconductor substrate within a process chamber during treatment. The handling system moves the substrate back-and-forth between two locations in an arc-like motion around a pivot point, while simultaneously rotating the substrate around its own center point.
    Type: Grant
    Filed: October 14, 2020
    Date of Patent: October 4, 2022
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventor: Jeffery W. Butterbaugh
  • Patent number: 11355376
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray and may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, a two-stage gas nozzle may be used to expand a fluid mixture with a liquid phase concentration of greater than 10% by weight.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: June 7, 2022
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventors: Jeffery W. Butterbaugh, Chimaobi W. Mbanaso, David Scott Becker
  • Publication number: 20220088647
    Abstract: Techniques herein pertain to apparatus embodiments and methods for treating the surface of a microelectronic substrate, and in particular for removing objects from the microelectronic substrate using fluid treatment sprays such as cryogenic fluid sprays. The apparatus embodiments and methods described herein further include techniques for monitoring and/or controlling treatment processes for removing particles from surfaces of a microelectronic substrate. The techniques allow using image analysis techniques to monitor characteristics of spray nozzle(s) (e.g., frost formation on the nozzle surface) and using the resultant image information of the nozzle to take corrective action if frost or another nozzle condition is detected.
    Type: Application
    Filed: December 2, 2021
    Publication date: March 24, 2022
    Inventors: Jeffery W. Butterbaugh, Christina Ann Rathman, Alan Dee Rose
  • Patent number: 11207715
    Abstract: Techniques herein pertain to apparatus embodiments and methods for treating the surface of a microelectronic substrate, and in particular for removing objects from the microelectronic substrate using fluid treatment sprays such as cryogenic fluid sprays. The apparatus embodiments and methods described herein further include techniques for monitoring and/or controlling treatment processes for removing particles from surfaces of a microelectronic substrate. The techniques allow using image analysis techniques to monitor characteristics of spray nozzle(s) (e.g., frost formation on the nozzle surface) and using the resultant image information of the nozzle to take corrective action if frost or another nozzle condition is detected.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: December 28, 2021
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventors: Jeffery W. Butterbaugh, Christina Ann Rathman, Alan Dee Rose
  • Patent number: 10991610
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, using a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. The system may include a two-stage gas nozzle that expands the high pressure incoming gas within two inline expansion chambers. However, in other embodiments, the system may include a single stage nozzle design with one expansion component.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: April 27, 2021
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventors: Jeffery W. Butterbaugh, Chimaobi W. Mbanaso
  • Publication number: 20210050233
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Application
    Filed: August 13, 2020
    Publication date: February 18, 2021
    Inventors: Chimaobi W. Mbanaso, Jeffery W. Butterbaugh, David Scott Becker
  • Publication number: 20210023591
    Abstract: Disclosed herein are systems and methods related to a handling system used to move a semiconductor substrate within a process chamber during treatment. The handling system moves the substrate back-and-forth between two locations in an arc-like motion around a pivot point, while simultaneously rotating the substrate around its own center point.
    Type: Application
    Filed: October 14, 2020
    Publication date: January 28, 2021
    Inventor: Jeffery W. Butterbaugh
  • Patent number: 10843236
    Abstract: Disclosed herein are systems and methods related to a handling system used to move a semiconductor substrate within a process chamber during treatment. The handling system moves the substrate back-and-forth between two locations in an arc-like motion around a pivot point, while simultaneously rotating the substrate around its own center point.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: November 24, 2020
    Assignee: TEL MANUFACTURING AND ENGINEERING OF AMERICA, INC.
    Inventor: Jeffery W. Butterbaugh
  • Patent number: 10748789
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: August 18, 2020
    Assignee: TEL FSI, INC.
    Inventors: Chimaobi W. Mbanaso, Jeffery W. Butterbaugh, David Scott Becker
  • Publication number: 20190337026
    Abstract: Techniques herein pertain to apparatus embodiments and methods for treating the surface of a microelectronic substrate, and in particular for removing objects from the microelectronic substrate using fluid treatment sprays such as cryogenic fluid sprays. The apparatus embodiments and methods described herein further include techniques for monitoring and/or controlling treatment processes for removing particles from surfaces of a microelectronic substrate. The techniques allow using image analysis techniques to monitor characteristics of spray nozzle(s) (e.g., frost formation on the nozzle surface) and using the resultant image information of the nozzle to take corrective action if frost or another nozzle condition is detected.
    Type: Application
    Filed: April 26, 2019
    Publication date: November 7, 2019
    Inventors: Jeffery W. Butterbaugh, Christina Ann Rathman, Alan Dee Rose
  • Publication number: 20180308720
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Application
    Filed: July 2, 2018
    Publication date: October 25, 2018
    Inventors: Chimaobi W. Mbanso, Jeffery W. Butterbaugh, David Scott Becker
  • Patent number: 10062596
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: August 28, 2018
    Assignee: TEL FSI, INC.
    Inventors: Jeffery W. Butterbaugh, Chimaobi W. Mbanaso, David Scott Becker
  • Publication number: 20180214915
    Abstract: Disclosed herein are systems and methods related to a handling system used to move a semiconductor substrate within a process chamber during treatment. The handling system moves the substrate back-and-forth between two locations in an arc-like motion around a pivot point, while simultaneously rotating the substrate around its own center point.
    Type: Application
    Filed: January 26, 2018
    Publication date: August 2, 2018
    Inventor: Jeffery W. Butterbaugh
  • Patent number: 10020217
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, using a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof. The incoming fluid mixture may be maintained pressure greater than atmospheric pressure and at a temperature greater than the condensation temperature of the fluid mixture. The fluid mixture may be expanded into the treatment chamber to form an aerosol or gas cluster spray. In this embodiment, the nozzle may be positioned within 50 mm of the microelectronic substrate during the treatment, more preferably within 10 mm of the microelectronic substrate.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: July 10, 2018
    Assignee: TEL FSI, INC.
    Inventors: Jeffery W. Butterbaugh, Chimaobi W. Mbanaso, David Scott Becker
  • Publication number: 20180190517
    Abstract: An apparatus for cleaning a microelectronic workpiece and a method of operating is described. The apparatus includes a workpiece holding mechanism to support and hold a workpiece, a chemical supply mechanism configured to supply multiple chemical fluids including gas-phase components and liquid-phase components, a dispense mechanism arranged to dispense one or more chemical compositions onto the workpiece, and a valve mechanism fluidically disposed between the chemical supply mechanism and the dispense mechanism. A control circuit is coupled to the valve mechanism, and configured to (i) flow at least one gas-phase chemical component to a first nozzle array and at least one liquid-phase chemical component to a second nozzle array, and (ii) flow at least one gas-phase chemical component from the chemical supply mechanism to the second nozzle array and at least one liquid-phase chemical component from the chemical supply mechanism to the first nozzle array.
    Type: Application
    Filed: December 20, 2017
    Publication date: July 5, 2018
    Inventors: David DeKraker, Jeffrey M. Lauerhaas, Jeffery W. Butterbaugh, Alan D. Rose
  • Patent number: 10014191
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: July 3, 2018
    Assignee: TEL FSI, INC.
    Inventors: Chimaobi W. Mbanaso, Jeffery W. Butterbaugh, David Scott Becker
  • Patent number: 9691628
    Abstract: A method for selectively removing silicon nitride is described. In particular, the method includes providing a substrate having a surface with silicon nitride exposed on at least one portion of the surface and SiGex (x is greater than or equal to zero) exposed on at least another portion of the surface, and dispensing an oxidizing agent onto the surface of the substrate to oxidize the exposed SiGex. Thereafter, the method includes dispensing a silicon nitride etching agent as a liquid stream onto the surface of the substrate to remove at least a portion of the silicon nitride.
    Type: Grant
    Filed: September 23, 2015
    Date of Patent: June 27, 2017
    Assignee: TEL FSI, INC.
    Inventors: Jeffery W. Butterbaugh, Anthony S. Ratkovich
  • Publication number: 20160303617
    Abstract: Disclosed herein are systems and methods for treating the surface of a microelectronic substrate, and in particular, relate to an apparatus and method for scanning the microelectronic substrate through a cryogenic fluid mixture used to treat an exposed surface of the microelectronic substrate. The fluid mixture may be expanded through a nozzle to form an aerosol spray or gas cluster jet (GCJ) spray may impinge the microelectronic substrate and remove particles from the microelectronic substrate's surface. In one embodiment, the fluid mixture may be maintained to prevent liquid formation within the fluid mixture prior to passing the fluid mixture through the nozzle. The fluid mixture may include nitrogen, argon, helium, neon, xenon, krypton, carbon dioxide, or any combination thereof.
    Type: Application
    Filed: June 29, 2016
    Publication date: October 20, 2016
    Inventors: Chimaobi W. Mbanaso, Jeffery W. Butterbaugh, David Scott Becker
  • Publication number: 20160284535
    Abstract: A method for stripping material from a microelectronic workpiece is described. The method includes receiving a workpiece having a surface exposing a layer composed of silicon and organic material, and placing the workpiece in a wet clean chamber. In the wet clean chamber, the layer composed of silicon and organic material is removed from the workpiece by exposing the surface of the workpiece to a first stripping agent containing a sulfuric acid composition, and then optionally exposing the surface of the workpiece to a second stripping agent containing dilute hydrofluoric acid (dHF).
    Type: Application
    Filed: March 27, 2015
    Publication date: September 29, 2016
    Inventors: Jeffrey M. Lauerhaas, Anthony S. Ratkovich, Erik R. Berg, Jeffery W. Butterbaugh, Robert Thomas John Matz, David DeKraker