Abstract: An appliance is provided. The appliance includes a cellulose-based insulator. The cellulose-based insulator has a basis weight of 80 g/m2 to 500 g/m2 and an airflow resistance of 500 mks rayls to 2,500 mks rayls. The cellulose-based insulator attenuates low frequency noise and exhibits excellent fire resistance.

Abstract: An acoustically insulated machine including a source of noise positioned within a housing, a first insulation member positioned within the housing and including a first porous sound absorbing layer and a first dense layer, and a second insulation member positioned within the housing and including a second porous sound absorbing layer and a second dense layer. The first insulation member being is positioned closer to the internal source of noise than the second insulation member and the first insulation member being spaced apart from the second insulation member such that an air gap is formed between the first insulation member and the second insulation member.

Abstract: An acoustic insulator is provided. The acoustic insulator includes a corrugated layer and a facer layer. At least one of the corrugated layer or the facer layer is an acoustic paper having a basis weight of 32 g/m2 to 540 g/m2 and an airflow resistance of 500 mks rayls to 2,500 mks rayls. The acoustic insulator is effective for attenuating low frequency noise and exhibits excellent fire resistance.

Abstract: An appliance is provided. The appliance includes a cellulose-based insulator. The cellulose-based insulator has a basis weight of 80 g/m2 to 500 g/m2 and an airflow resistance of 500 mks rayls to 2,500 mks rayls. The cellulose-based insulator attenuates low frequency noise and exhibits excellent fire resistance.

Abstract: An acoustic insulator is provided. The acoustic insulator includes a corrugated layer and a facer layer. At least one of the corrugated layer or the facer layer is an acoustic paper having a basis weight of 32 g/m2 to 540 g/m2 and an airflow resistance of 500 mks rayls to 2,500 mks rayls. The acoustic insulator is effective for attenuating low frequency noise and exhibits excellent fire resistance.

Abstract: An acoustically insulated machine including a source of noise positioned within a housing, a first insulation member positioned within the housing and including a first porous sound absorbing layer and a first dense layer, and a second insulation member positioned within the housing and including a second porous sound absorbing layer and a second dense layer. The first insulation member being is positioned closer to the internal source of noise than the second insulation member and the first insulation member being spaced apart from the second insulation member such that an air gap is formed between the first insulation member and the second insulation member.

Abstract: A non-woven fabric includes flame retardant fibers and binding material mixed with the flame retardant fibers. The binding material sets a thickness of the fabric. Application of a flame to the fabric causes the binding material to degrade and the flame retardant fibers to expand to prevent a flame from passing through a hole in a wall of an appliance, a building, or an appliance and/or to protect wiring of an appliance, a building, or an appliance.

Abstract: A non-woven fabric includes flame retardant fibers and binding material mixed with the flame retardant fibers. The binding material sets a thickness of the fabric. Application of a flame to the fabric causes the binding material to degrade and the flame retardant fibers to expand to prevent a flame from passing through a hole in a wall of an appliance, a building, or an appliance and/or to protect wiring of an appliance, a building, or an appliance.

Abstract: An insulation blanket includes a blend of a first component and a second component. The first component is a first fiber material selected from a group consisting of glass fibers, mineral fibers, basalt fibers, natural fibers and mixtures thereof. The second component is made of a second material selected from a group consisting of thermoplastic copolymer bi-component fibers, monofilament fibers, a thermal setting resin and mixtures thereof.

Abstract: A hood, dash, firewall or engine cover liner is provided for a vehicle. The liner includes a nonlaminate acoustical and thermal insulating layer of polymer fiber that shows no signs of any thickness increase, delamination, deterioration or any undesirable effect which may affect performance for at least 330 hours when maintained at a temperature of at least approximately 150° C. The liner may include a relatively high density, nonlaminate skin of polymer fiber and/or one or more facing layers constructed from polymer material.

Abstract: A decorative panel includes a body constructed from a single layer of a polymer based blanket material having a surface zone. Printing is directly applied to an exposed face of that surface zone. The surface zone may be densified relative to the remainder of the body to tune the acoustical and physical properties of the panel for a particular application and/or to allow for high definition printing.

Abstract: Polymer fibers having therein at least one infrared attenuating agent is provided. The infrared attenuating agent is at least substantially evenly distributed throughout the polymeric material forming the polymer fibers. In exemplary embodiments, the infrared attenuating agents have a thickness in at least one dimension of less than about 100 nanometers. Alternatively, the polymer fibers are bicomponent fibers formed of a core and a sheath substantially surrounding the core and the infrared attenuating agent is at least substantially evenly distributed throughout the sheath. The modified polymer fibers may be used to form insulation products that utilize less polymer material and subsequently reduce manufacturing costs. The insulation products formed with the modified polymers have improved thermal properties compared to insulation products formed of only non-modified polymer fibers. Additionally, the insulation product is compatible with bio-based binders.

Abstract: A fibrous blanket material is provided having a first fibrous layer selected from a group of fibers consisting of polyester, polypropylene, polyethylene, fiberglass, natural fibers, nylon, rayon and blends thereof and a layer of meltblown polypropylene fibers. In an alternative embodiment the blanket may also include a second fibrous layer made of the same material as the first layer where the layer of meltblown polypropylene fibers is sandwiched between the two fibrous layers.

Abstract: A fibrous blanket material is provided having a first fibrous layer selected from a group of fibers consisting of polyester, polypropylene, polyethylene, fiberglass, natural fibers, nylon, rayon and blends thereof and a layer of meltblown polypropylene fibers. In an alternative embodiment the blanket may also include a second fibrous layer made of the same material as the first layer where the layer of meltblown polypropylene fibers is sandwiched between the two fibrous layers.

Abstract: A fibrous blanket material is provided having a first fibrous layer selected from a group of fibers consisting of polyester, polypropylene, polyethylene, fiberglass, natural fibers, nylon, rayon and blends thereof and a layer of meltblown polypropylene fibers. In an alternative embodiment the blanket may also include a second fibrous layer made of the same material as the first layer where the layer of meltblown polypropylene fibers is sandwiched between the two fibrous layers.

Abstract: An insulation blanket includes a blend of a first component and a second component. The first component is a first fiber material selected from a group consisting of glass fibers, mineral fibers, basalt fibers, natural fibers and mixtures thereof. The second component is made of a second material selected from a group consisting of thermoplastic copolymer bi-component fibers, monofilament fibers, a thermal setting resin and mixtures thereof.

Abstract: A method of forming a box-like acoustical substrate is provided. Portions of an acoustical substrate having a decorative surface are compressed to form a flange, a first compressed region, a second compressed region, and a third compressed region. First, second, central, and third uncompressed regions are positioned respectively adjacent to the compressed regions. A left first surface and a right first surface of the acoustical substrate may be folded toward the back surface of the substrate until the second compressed region and the third compressed regions are flush with the central uncompressed region. An outer portion of the left surface may then be folded towards the back surface until the flange is flush with the right edge. The acoustical product may be used as an acoustical trap or duct. When the acoustical product is utilized as a duct, an air impermeable sheet may be positioned on the external surface.

Abstract: In accordance with the purposes of the present invention as described herein, an improved acoustical, compressible, polymer fiber blanket (10) of enhanced performance characteristics is provided. The polymer fiber blanket of the present invention is constructed of a plurality of individual pieces of polymer fiber blanket (12) that have been bonded together via heat and pressure.

Abstract: In accordance with the purposes of the present invention as described herein, an improved acoustical, compressible, polymer fiber blanket of enhanced performance characteristics is provided. The polymer fiber blanket of the present invention is constructed of a plurality of individual pieces of polymer fiber blanket that have been bonded together via heat and pressure.

Abstract: An under carpet heat shield/floor pan insulator is provided for a vehicle. The shield/insulator includes an acoustical and thermal insulating layer of polymer fiber that shows no signs of any thickness increase, delamination, deterioration or any undesirable effect which may affect performance for at least 330 hours when maintained at a temperature of at least approximately 150° C. The shield/insulator may include a relatively high density, nonlaminate skin of polymer fiber and/or one or more facing layers constructed from polymer material.