Abstract: Polycrystalline diamond constructions comprise a diamond body attached with a substrate during high pressure/high temperature processing, and include a modified reaction zone interposed between the body and substrate that is engineered to minimize or eliminate unwanted back diffusion of carbon from the diamond body into the substrate during the high pressure/high temperature processing.

Abstract: A cutting assembly for use in a drill bit has an ovoid insert including an ultrahard material. The ovoid insert is cast in a matrix such that the matrix surrounds at least part of the ovoid insert, limiting movement of the ovoid insert. Material is removed from the top surface and sidewall of the cutting assembly to produce a cutting edge.

Abstract: PCD constructions as disclosed comprise a ultra-hard body attached with a metallic substrate along a substrate extending between the body and the substrate. The construction includes a protective feature or element that is configured to protect a metal rich region or zone existing in the construction from unwanted effects of corrosion or erosion. The protective element extends from the body over the interface and along a portion of the substrate and may be integral with the.

Abstract: PCD constructions as disclosed comprise a ultra-hard body attached with a metallic substrate along a substrate extending between the body and the substrate. The construction includes a protective feature or element that is configured to protect a metal rich region or zone existing in the construction from unwanted effects of corrosion or erosion. The protective element extends from the body over the interface and along a portion of the substrate and may be integral with the body.

Abstract: Polycrystalline diamond constructions comprise a diamond body attached with a substrate during high pressure/high temperature processing, and include a modified reaction zone interposed between the body and substrate that is engineered to minimize or eliminate unwanted back diffusion of carbon from the diamond body into the substrate during the high pressure/high temperature processing.

Abstract: A cutting assembly for use in a drill bit has an ovoid insert including an ultrahard material. The ovoid insert is cast in a matrix such that the matrix surrounds at least part of the ovoid insert, limiting movement of the ovoid insert. Material is removed from the top surface and sidewall of the cutting assembly to produce a cutting edge.

Abstract: A polycrystalline diamond construction may be made by subjecting diamond grains to a high pressure/high temperature condition in the presence of a catalyst material to form a polycrystalline diamond material comprising a matrix phase of bonded together diamond grains and interstitial regions disposed between the diamond grains including the catalyst material, treating the polycrystalline diamond material to remove the catalyst material therefrom to form a diamond body that is substantially free of the catalyst material, and attaching a substrate to the diamond body with a layer of eruption minimization material having a thickness from about 2 ?m to 8 ?m on at least one attachment interface surface of the substrate and/or diamond body.

Abstract: A method of treating polycrystalline diamond includes providing a leaching agent within a vessel, placing a polycrystalline diamond body within the vessel such that the polycrystalline diamond body contacts the leaching agent, and applying a vacuum pressure in the vessel at an interval, where the interval includes at least one cycle, each cycle having a duration measured from the time the vacuum pressure is applied to the time the vacuum pressure is removed, and a frequency at which the at least one cycle is conducted.

Abstract: A method of treating polycrystalline diamond includes providing a leaching agent Within a vessel, placing a polycrystalline diamond body within the vessel such that the polycrystalline diamond body contacts the leaching agent, and applying a vacuum pressure in the vessel at an interval, where the interval includes at least one cycle, each cycle having a duration measured from the time the vacuum pressure is applied to the time the vacuum pressure is removed, and a frequency at which the at least one cycle is conducted.

Abstract: A method of making a polycrystalline diamond cutting element includes placing a body of polycrystalline diamond including a matrix phase of bonded together diamond grains and a plurality of empty interstitial spaces between the bonded together diamond grains adjacent a first substrate material to form an assembly and subjecting the assembly to high pressure/high temperature conditions that include an initial pressure ramping, a pressure hold, and a second pressure ramping.

Abstract: A method of loaning a diamond compact includes adding an additive material to a tungsten carbide substrate, the additive material including a transition metal carbide other than tungsten carbide, placing a diamond body adjacent to an interface surface of the tungsten carbide substrate, and subjecting the diamond body and the tungsten carbide substrate to a high pressure high temperature bonding process to bond the diamond body to the tungsten carbide substrate.