Abstract: An electro discharge machining apparatus comprises an electrode configured to machine a desired feature in a workpiece, a pulse generator configured to energize the electrode and the workpiece to opposite electrical polarities, a machining solution source configured to pass a machining solution between the electrode and the workpiece, and a servomotor configured to drive the electrode to move relative to the workpiece. The electro discharge machining apparatus further comprises at least one detection element configured to detect machining signals, and a controller. The controller controls the pulse generator and the servomotor to machine the workpiece according to a plurality of first process parameters predetermined therein and analyzes the detected machining signals to generate a first response signal to activate a plurality of second process parameters predetermined therein and different from the first process parameters to machine the workpiece. An electro discharge machining method is also presented.

Abstract: A preform includes an airfoil stub and a dovetail hub. The hub first undergoes electrochemical discharge machining to form a rough dovetail. The airfoil stub undergoes electrochemical machining to form an airfoil. The rough dovetail then undergoes electrochemical discharge machining to form a rough tang. The rough tang is finish machined to form a dovetail extending from the airfoil in a unitary rotor blade.

Abstract: An electro discharge machining apparatus comprises an electrode configured to machine a desired feature in a workpiece, a pulse generator configured to energize the electrode and the workpiece to opposite electrical polarities, a machining solution source configured to pass a machining solution between the electrode and the workpiece, and a servomotor configured to drive the electrode to move relative to the workpiece. The electro discharge machining apparatus further comprises at least one detection element configured to detect machining signals, and a controller. The controller controls the pulse generator and the servomotor to machine the workpiece according to a plurality of first process parameters predetermined therein and analyzes the detected machining signals to generate a first response signal to activate a plurality of second process parameters predetermined therein and different from the first process parameters to machine the workpiece. An electro discharge machining method is also presented.

Abstract: An electromachining process and apparatus includes providing both high-speed electroerosion functions for rapidly rough finishing a workpiece and electrodischarge machining functions for fine finishing by first using a rotary electrode to implement the high-speed electroerosion function, and then removing and replacing the rotary electrode with an EDM electrode to implement the electrodischarge machining functions.

Abstract: A preform includes an airfoil stub and a dovetail hub. The hub first undergoes electrochemical discharge machining to form a rough dovetail. The airfoil stub undergoes electrochemical machining to form an airfoil. The rough dovetail then undergoes electrochemical discharge machining to form a rough tang. The rough tang is finish machined to form a dovetail extending from the airfoil in a unitary rotor blade.