Abstract: An aqueous inkjet printer is configured to evaluate and adjust multiple components within the printer with reference to image data of the surface of a rotating member obtained at different times during a single print cycle. The print cycle can be performed in a multiple pass manner to enable a single optical sensor to be used for generation of the image data. Alternatively, the print cycle can be performed in a single revolution of the rotating member and multiple optical sensors positioned about the rotating member to generate the image data.

Abstract: A printhead enables surface treatment fluid to be applied to the face of the printhead through at least one aperture located in the printhead faceplate. The printhead receives pressurized surface treatment fluid, which flows through a reservoir in the printhead, through at least one channel in the jet stack, and out the at least one aperture onto the surface of the faceplate. The surface treatment fluid is spread across ink apertures in the faceplate to disable ink from drooling from the ink apertures.

Abstract: A method for operating an inkjet printer to identify inoperable inkjets includes ejecting ink drops of a first color onto an image receiving surface to impose a control pattern on a document zone in addition to an ink image generated in the document zone. A density of the control pattern in the document zone changes at a rate that is at or less than a predetermined threshold. The method includes generating scanned image data of a portion of the control pattern on the image receiving surface and identifying a performance parameter corresponding to inkjets and printheads in the printer.

Abstract: A method compensates for changes in drop velocity of drops emitted by inkjets in a printhead of an ink jet imaging device. The method includes operating inkjet ejectors in a plurality of printheads to eject ink in a pattern of structured dashes on an image receiving member, the structured dashes corresponding to a predetermined image data pattern, generating image data corresponding to the pattern of structured dashes on the image receiving member, identifying a process direction correction parameter for each ejector in the plurality of printheads with reference to the generated image data, modifying image data to be printed by the plurality of printheads with reference to the process direction correction parameter identified for at least one of the ejectors, and operating the plurality of printheads with reference to the modified image data.

Abstract: A system and method is provided for compensating for a faulty ink jet in a target printhead in an ink jet imaging system having a plurality of printheads arranged to span a maximum printing width that includes defining a typical printing width less than the maximum printing width and swapping the target printhead with a printhead situated in the margin outside the typical printing width. The system and method permits swapping the target printhead with a margin printhead that has a faulty ink jet provided that the location of the faulty ink jet in the margin printhead does not coincide or align with a faulty ink jet in printheads adjacent the target printhead.

Abstract: A method for operating an inkjet printer to form images that include both high density and low density segments has been developed. The method includes operating one printhead to eject ink drops with a large size to form high density segments of the image, and operating a second printhead to eject ink drops with a small size to form low density segments of the image. The large ink drops provide high coverage in the high density segments, and the small ink drops provide improved image quality in the low density segments of the image.

Abstract: A method of operating a printer enables the mass of the ink drops ejected by the printheads in the printer to maintained in an optimal range without measuring the drop mass being ejected by the inkjets in the printheads. After calibration of the printheads, the printheads are operated with electrical signals having different peak-to-peak voltages. The number of inoperable inkjets for each printhead is determined from image data of the ejected ink on the image receiving member and the number of inoperable inkjets for each printhead is compared to a predetermined threshold. The peak-to-peak voltage for the electrical signals used to operate a printhead is adjusted with reference to the number of inoperable inkjets and the predetermined threshold.

Abstract: An imaging device includes a substantially continuous web of media, and a web transport system configured to transport the continuous web along a web path. A print station is positioned along the web path and is configured to apply ink to the continuous web. A temperature leveling ink spreader is disposed along the web path downstream from the print station. The temperature leveling ink spreader includes a leveler roller including a heater configured to generate thermal energy to heat the leveler roller to a spreading temperature. The leveler roller is positioned to be partially wrapped by the continuous web to generate a predetermined dwell time between the continuous web and the leveler roller as the continuous web is being transported to equalize the temperatures of the web and ink on the web to within a predetermined range about the spreading temperature.

Abstract: A method of operating a printer produces duplex images in print jobs including ink images to be printed to tabbed, hole-punched, and differently sized media sheets with improved throughput. The method synchronizes a media transport to insert a differently sized media sheet with reference to the type of media sheet, enabling the media sheet to contact a portion of the roller bearing substantially less release agent than the rest of the roller, minimizing release agent transfer to a second side of the media sheet.

Abstract: A method of operating an inkjet printer reduces ink drop placement errors in a process direction. The method includes generating firing signals for inkjets in a printhead at a first frequency and initiating the generation of the firing signals to a first plurality of inkjets in the printhead at a second frequency, the first frequency being greater than the second frequency.

Abstract: A printing device can be configured with different numbers of ink colors and ink types to print with a different cross-process direction print resolution for each ink color and ink type. The printing device includes a plurality of printhead arrays with each printhead array being configured to eject ink onto an image receiving surface at a first print resolution in a cross-process direction. Each ink supply in a plurality of ink supplies is configured to provide ink to one printhead array in the plurality of printhead arrays, and a controller is configured to operate the printhead arrays at one of at least two combinations of ink colors and ink types. The controller operates the printhead arrays ejecting a same ink color or a same ink type at a second print resolution in the cross-process direction that is different than the first print resolution.

Abstract: A method generates a test pattern on an image receiving member that is less perceptible to human observation, but still detectable by an imaging device within a printer. A method implemented in the printer analyzes image data of the dashes in the test pattern that were randomly distributed in the process direction within an area of the image receiving member to identify positions for printheads in the printer and detect missing inkjets in the printheads.

Abstract: An inkjet printhead is configured to reduce the likelihood of media coming into contact with a printhead face. The inkjet printhead includes a housing, an aperture plate having a plurality of apertures in an aperture area through which inkjet ejectors eject ink, and a pair of members aligned with a direction of media movement and extending along a length of the aperture area, the pair of members being configured to lift media away from the plurality of apertures in the aperture area.

Abstract: A method for operating a web printing system enables web and roller changes arising from temperature changes to be identified and used to adjust operation of the reflex registration system. The method includes identifying a temperature change for at least one roller in a web printing system, identifying a temperature change for a web moving through the web printing system at one or more locations in the web printing system, modifying web velocity computations for a reflex registration system with reference to the identified temperature change for the at least one roller and the identified temperature change for the web, and operating printheads to eject ink onto the web at positions identified with reference to the modified web velocity computations.

Abstract: A method of operating a printer enables compensation parameters to be generated and stored in association with system conditions detected at the time of the compensation parameter generation. Upon detection of corresponding system conditions at a later time, the printer is able to use the previously generated and stored compensation parameters to adjust the timing of printhead ejections to improve the registration in ink images formed by the system.

Abstract: A method for aligning printheads, some of which are arranged in an overlapped configuration, in a printer has been developed. The method includes identifying a stitch error for each color station in a plurality of color stations in the printer. The stitch error is identified with reference to shrinkage of a print medium as the print medium passes the plurality of color stations. A portion of the stitch error is used to move at least one printhead in the color station corresponding to the stitch error to compensate for a banding issue caused by the overlapped printhead configuration. All or part of the stitch error may also be applied to other printheads in the color station to compensate for possible color to color registration issues.

Abstract: A method enables an operator to detect misalignment of printheads that eject clear ink in an inkjet printer. The method prints a first test pattern with a first color of ink and then prints a second test pattern of clear ink on top of the first test pattern. The ink of the first and the second test patterns is then spread to enable the clear ink to be dispersed in interstitial spaces in the ink of the first color. An operator is then able to detect the spatial relationship of predetermined marks in the second test pattern to predetermined marks in the first test pattern. The predetermined marks of the first and the second test patterns are arranged to enable an operator to detect a misalignment distance and the inkjet printer uses the misalignment distance entered by the operator to adjust the alignment of the printheads that eject clear ink.

Abstract: A method for calibrating in situ a plurality of printheads in an imaging device has been developed. Firing signals operate a plurality of printheads to form ink test patterns on an image receiving member. Reflectance measurements of light reflected from the test patterns and optical density measurements for a portion of the patterns formed by only one printhead in the plurality of printheads are used to adjust the firing signals and enable the printheads to print within a predetermined range about an average reflectance value and a predetermined optical density.

Abstract: A method for operating an inkjet printer to form images that include both high density and low density segments has been developed. The method includes operating one printhead to eject ink drops with a large size to form high density segments of the image, and operating a second printhead to eject ink drops with a small size to form low density segments of the image. The large ink drops provide high coverage in the high density segments, and the small ink drops provide improved image quality in the low density segments of the image.

Abstract: A method of operating a printer enables the mass of the ink drops ejected by the printheads in the printer to maintained in an optimal range without measuring the drop mass being ejected by the inkjets in the printheads. After calibration of the printheads, the printheads are operated with electrical signals having different peak-to-peak voltages. The number of inoperable inkjets for each printhead is determined from image data of the ejected ink on the image receiving member and the number of inoperable inkjets for each printhead is compared to a predetermined threshold. The peak-to-peak voltage for the electrical signals used to operate a printhead is adjusted with reference to the number of inoperable inkjets and the predetermined threshold.