Abstract: A monitoring system for a heating, ventilation, and air conditioning (HVAC) system of a building includes a monitoring device installed at the building, a monitoring server located remotely from the building, and a review server. The monitoring device measures an aggregate current supplied to components of the HVAC system and transmits current data based on the measured aggregate current. The monitoring server receives the transmitted current data and, based on the received current data, assesses whether failures have occurred in first and second components of the HVAC components. The monitoring server generates a first advisory in response to determining that the failure has occurred in the first component. The review server provides the first advisory to a technician for review and, in response to the technician verifying that the failure has occurred, transmits a first alert.

Abstract: An apparatus for monitoring a heating, ventilation, or air conditioning (HVAC) system includes an indoor unit monitor module electrically connected to a current sensor and first and second refrigerant temperature sensors. The current sensor generates a first current signal based on aggregate current consumed by components of an indoor unit of the HVAC system. The refrigerant temperature sensors generate first and second refrigerant temperature signals, respectively, based on measured temperatures of refrigerant circulating within the HVAC system. The indoor unit monitor module receives, from a secondary monitoring module, a second current signal based on aggregate current consumed by components of an outdoor unit of the HVAC system. The indoor unit monitor module transmits data to a remote server to assess whether a failure has occurred or is likely to occur in the components of the HVAC system. The data is based on the current signals and the refrigerant temperature signals.

Abstract: A climate control system generally includes a conditioning system for controlling air conditions of a space and a drain fitting coupling a condensate drain line to an air circulation unit of the conditioning system. The drain fitting includes multiple sensors configured to detect a water level in the air circulation unit relative to the drain fitting, and to output a signal to a controller indicative of contact with water. The controller is then configured to output a signal to a thermostat of the conditioning system upon determining that the water level is indicative of the drain line being plugged or blocked. The climate control system may also include a remote service provider system that allows remote interaction with the conditioning system.

Abstract: Exemplary embodiments are disclosed of a method of compensating for thermal lag in a temperature control system. In an exemplary embodiment, a method is performed by a controller of the temperature control system. The method includes receiving a first temperature obtained by a temperature sensing device at an end of a temperature control cycle. A second temperature obtained by the temperature sensing device is received at a pre-defined time after the end of the temperature control cycle. The method includes changing an operational set-point temperature of the temperature control system using a difference between the received temperatures.

Abstract: A fluid level sensor and drain fitting is provided that includes a fitting body having a first annular end, a second external-threaded end with an opening therein, and a passage extending from the opening to the first annular end. The drain fitting further includes a plurality of sensors forming an array on the second external-threaded end radially spaced around the opening such that at least one sensor is above the centerline of the opening regardless of the rotational position of the fitting. Each of the sensors are configured to provide an output that changes in response to contact with water. The plurality of sensors are configured to detect a water level relative to the opening in the fitting body based on the number of sensors in the array that provide an output indicative of contact with water.

Abstract: According to various aspects, exemplary embodiments are disclosed in which thermal insulation is used to provide a thermal break and/or thermally insulative barrier generally between a body and flange assembly of a gas water heater control. An exemplary embodiment of a valve assembly for a water heater generally includes a flange, a body, and a thermal insulator. The thermal insulator is configured for placement generally between the body and the flange. The thermal insulator has a lower thermal conductivity than the flange and the body. The thermal insulator is operable for inhibiting heat loss from within the storage tank through the valve assembly.

Abstract: A fluid level sensor and drain fitting is provided that includes a fitting body having a first annular end, a second external-threaded end with an opening therein, and a passage extending from the opening to the first annular end. The drain fitting further includes a plurality of sensors forming an array on the second external-threaded end radially spaced around the opening such that at least one sensor is above the centerline of the opening regardless of the rotational position of the fitting. Each of the sensors are configured to provide an output that changes in response to contact with water. The plurality of sensors are configured to detect a water level relative to the opening in the fitting body based on the number of sensors in the array that provide an output indicative of contact with water.

Abstract: A control system for a water heater generally includes a water heater controller configured to receive upper and lower sensor temperatures associated with water in the respective upper and lower portions of the tank. The water heater controller is configured to determine a value indicative of a portion of water in the tank at a desired set-point temperature as a function of the upper sensor temperature, the lower sensor temperature, and the desired set-point temperature. The water heater controller is configured to wirelessly transmit at least one signal indicative of said value indicative of the portion of water in the tank at the desired set-point temperature. A user interface includes a plurality of selectively illuminated segmented portions. The user interface is configured to receive said value from the water heater controller and to selectively illuminate a number of segmented portions representative of said value.

Abstract: A monitoring system for a heating, ventilation, and air conditioning (HVAC) system of a residence includes a monitoring device installed at the residence and a server located remotely from the residence. The monitoring device measures an aggregate current supplied to a plurality of components of the HVAC system and transmits current data based on the measured aggregate current. The server receives the transmitted current data and, based on the received current, assesses whether a failure has occurred in a first component of the plurality of components of the HVAC system and assesses whether a failure has occurred in a second component of the plurality of components of the HVAC system.

Abstract: A control for a water heater is provided that comprises a pressure switch for sensing a predetermined level of airflow sufficient for maintaining proper burner operation, and a temperature sensing means for sensing the temperature of the water in the tank. The control further comprises a processor for controlling the operation of the burner to maintain the water temperature above a predetermined value. When the processor receives a signal from the pressure switch or temperature switch indicating a malfunction, the processor shuts down the burner and subsequently attempts to restart the burner. The processor will lock-out further burner operation after a predetermined number of consecutive shut downs occurs, and will communicate any malfunction information to a remote display device.

Abstract: A control apparatus for a gas-fired heating appliance having a burner is provided for sensing burner flame instability. The apparatus includes a sensor for sensing a flame and providing an output of a flame current signal, and a controller in communication with the sensor for sensing flame current. The controller is configured to receive the flame current signal and to detect the occurrence of a flame instability condition. The controller detects flame instability from flame current signal data that is measured and Fourier transformed into a frequency spectrum which changes from a stable to instable spectrum when flame instability is caused by an inadequate air-to-fuel ratio. The controller is configured to respond to flame instability by generating an output signal to increase the speed of a combustion air blower that supplies air to the burner, to thereby increase the air flow relative to fuel flow until normal combustion is attained.

Abstract: A control for a water heater is provided that comprises a pressure switch for sensing a predetermined level of airflow sufficient for maintaining proper burner operation, and a temperature sensing means for sensing the temperature of the water in the tank. The control further comprises a processor for controlling the operation of the burner to maintain the water temperature above a predetermined value. When the processor receives a signal from the pressure switch or temperature switch indicating a malfunction, the processor shuts down the burner and subsequently attempts to restart the burner. The processor will lock-out further burner operation after a predetermined number of consecutive shut downs occurs, and will communicate any malfunction information to a remote display device.

Abstract: One or more embodiments of a controller for controlling a fuel-fired water heater are provided that are able to detect a high rate of temperature change condition in the water heater tank. The fuel fired water heater appliance having a water storage vessel comprises a surface mount sensor disposed on the outer surface of the storage vessel near the bottom of the vessel, for sensing the temperature of the vessel. The controller monitors the rate of change of the temperature sensed by the surface mount sensor during a heating cycle, and discontinues operation of the water heater appliance upon detecting an increase in the rate of temperature change that is indicative of an undesirable level of sediment build-up in the water storage vessel.

Abstract: One or more embodiments of a controller for controlling a fuel-fired water heater are provided that are able to detect a high rate of temperature change condition in the water heater tank. The fuel fired water heater appliance having a water storage vessel comprises a surface mount sensor disposed on the outer surface of the storage vessel near the bottom of the vessel, for sensing the temperature of the vessel. The controller monitors the rate of change of the temperature sensed by the surface mount sensor during a heating cycle, and discontinues operation of the water heater appliance upon detecting an increase in the rate of temperature change that is indicative of an undesirable level of sediment build-up in the water storage vessel.

Abstract: A microprocessor-controlled triac switching circuit for an igniter, having line voltage and igniter current input signals to a microprocessor for determining power to the igniter. Upon determining the line voltage, the microprocessor selects from a look-up table a corresponding triac-switching sequence intended to drive the igniter to a power level proven to ignite gas. The igniter current resulting from the switching sequence is fed to the microprocessor, which determines the actual power and an offset value. The offset enables adjustment by shifting sequences, to achieve the pose level at which the igniter is proven to ignite gas.

Abstract: A thermostat includes a valve for controlling gas flow, an actuator for controlling operation of the valve, and a temperature sensing element. The temperature sensing element comprises two members, one of which is made of a material having a positive coefficient of thermal expansion and the other of which is made of a material having a negative coefficient of thermal expansion. Each member effects movement of the actuator in a first direction upon sensing a decrease in temperature to effect opening of the valve and in a second direction upon sensing an increase in temperature to effect closing of the valve.

Abstract: A system for enabling an electrical resistance igniter to attain ignition temperature within a few seconds and without exceeding a temperature which could damage the igniter. The system controls the level of power to the igniter based on the determined value of voltage available to energize the igniter and on the determined value of the igniter resistance.

Abstract: A microcomputer-based spark ignition gas burner control system includes program logic to ensure compatibility of spark ignition and a microcomputer. The program logic provides for periodically re-defining the I/O (input/output) ports so as to negate the adverse effect of any electrical noise generated in the system. The program logic also provides, during ignition, a cyclically re-occurring finite time period during which sparking occurs followed by a finite time period during which flame detect circuit means is enabled. The system further includes a fault-tolerant spark generating circuit to ensure that sparking is inhibited during times that the combustion chamber is being purged of any combustible mixture.