Abstract: A circuit breaker includes separable contacts for movement between a closed position and an open position to switch electrical current. An operating mechanism moves the separable contacts between the closed and open positions. A sensor senses the electrical current and outputs a sensed current signal corresponding to the electrical current. A shunt shunts a portion of the electrical current. A trip mechanism employs the sensed current signal to produce a trip signal. A trip actuator trips the operating mechanism to move the separable contacts to the open position. The trip actuator includes a trip solenoid having a coil energized by the trip signal and also includes one or more loops energized by the shunted portion of the electrical current.

Abstract: A circuit breaker includes a housing, an operating mechanism and separable main contacts, and a rotatable crossbar which rotates to open and close the contacts. The crossbar interacts by way of a protrusion thereon with a rotatable, positive off-link. A handle mechanism is disposed in the housing and has a handle protruding from the housing which is normally movable from a closed to open disposition. However, if the operating mechanism has reacted in such a way as to open the separable main contacts but, in fact, they have not opened because, for example, they are welded shut, the protrusion on the crossbar will interact with the positive off-link and prevent the handle mechanism from moving to the opened position thus warning personnel that the contacts have not opened.

Abstract: A circuit breaker includes a housing, an operating mechanism and separable main contacts, and a rotatable crossbar which rotates to open and close the contacts. The crossbar interacts by way of a protrusion thereon with a rotatable, positive off-link. A handle mechanism is disposed in the housing and has a handle protruding from the housing which is normally movable from a closed to open disposition. However, if the operating mechanism has reacted in such a way as to open the separable main contacts but, in fact, they have not opened because, for example, they are welded shut, the protrusion on the crossbar will interact with the positive off-link and prevent the handle mechanism from moving to the opened position thus warning personnel that the contacts have not opened.

Abstract: A circuit breaker has an electrically conductive blow open latch which forms part of the power circuit so that only short flexible shunts are needed between the latch and trip mechanism. Load current can be conducted from the contact arm to the electrically conductive latch solely through the interface between the latch and the blow open camming surface on the contact arm, and/or through additional short flexible shunts between the latch and the contact arm, preferably adjacent the pivot of the contact arm.

Abstract: A multiple-pole ground fault interrupter, enclosed in an insulated housing, formed with multiple compartments, includes ground fault detection circuitry for detecting ground fault current that can be a personnel hazard. The ground fault interrupter includes a single trip solenoid assembly having multiple windings, each winding corresponding to one of the poles. The trip solenoid is mounted on a printed circuit board and electrically connected to the ground fault detection circuitry disposed thereon. The printed circuit board together with the trip solenoid assembly is disposed in a single compartment which reduces the amount of interconnection wiring between compartments, which, in turn, results in a reduced cost to manufacture the device. The use of a single trip solenoid assembly also results in the use of less components which further reduces the cost of manufacturing the device.

Abstract: A crossbar assembly is formed from an elongated metal bar. A pair of contact arm carriers are slid onto the metal bar and welded in place. Molded electrically insulated sleeves are sliding received at each of the crossbar. The insulated sleeves can be either molded directly on the crossbar or molded separately, in which case, the sleeves are glued with epoxy and pinned to the crossbar to prevent axial movement of the sleeves with respect to the crossbar. The insulated sleeves are formed with a pair of plates disposed at each end. A pair of oppositely disposed slots formed in the plates is used to receive the ends of a cam roll pin assembly. Since the crossbar in accordance with the present invention does not require wrapping with insulating paper, the possibility of dielectric failure due to cracking of the insulating paper is eliminated.

Abstract: A molded case circuit breaker is provided with a quick change current transformer assembly. The current transformer is used to sense overcurrent conditions and apply a signal to an electronic trip unit to trip the circuit breaker. The quick change assembly includes an insulated removable plate located adjacent an open cavity in the housing in which the current transformer is located. The current transformer is donut-type disposed about a load-side conductor located in a cavity in the housing rigidly fastened to the circuit breaker frame. In order to replace a current transformer, the insulated backplate is removed. Next the load-side conductor is unfastened and removed from the circuit breaker housing. The current transformer is then removed from the circuit breaker housing. In order to install a new current transformer, the steps are reversed. A force transmitting spacer is disposed adjacent a bight portion of a shunt, connected between a pivotally mounted contact arm and a load-side conductor.

Abstract: A circuit breaker having a trip mechanism comprising a primary armature which is attracted toward a bimetal by magnetic flux produced by a predetermined overcurrent flowing through the bimetal to unlatch an operating mechanism and open electrical contacts, includes a pivoted supplemental armature which is also attracted toward the bimetal by the overcurrent and which bears against and urges the primary armature toward the bimetal to thereby reduce the predetermined overcurrent at which the breaker opens the electrical contacts. The supplemental armature comprises a flat strip of magnetically permeable material which is bent at one end to form a hook which merely drops into a recess in the breaker housing. Integral flanges on the strip form a magnetic yoke which concentrates the magnetic flux to increase the sensitivity of the magnetic trip function.

Abstract: A molded case circuit breaker is provided with a quick change current transformer assembly. The current transformer is used to sense overcurrent conditions and apply a signal to an electronic trip unit to trip the circuit breaker. The quick change assembly includes an insulated removable plate located adjacent an open cavity in the housing in which the current transformer is located. The current transformer is donut-type disposed about a load-side conductor located in a cavity in the housing rigidly fastened to the circuit breaker frame. In order to replace a current transformer, the insulated back-plate is removed. Next the load-side conductor is unfastened and removed from the circuit breaker housing. The current transformer is then removed from the circuit breaker housing. In order to install a new current transformer, the steps are reversed.

Abstract: A cam roll pin assembly includes a cylindrical portion having an extending axle at each end for receiving a small roller and a relatively larger roller. The smaller roller is provided for engaging the cam surface on the contact assembly. The larger roller is received within a slot. Retaining rings are used to secure rollers on the axles. With such an arrangement the rollers are able to rotate independently. Thus, during a blow open condition, the contact points of the cam roll pin assembly can rotate in opposite directions without causing relatively large frictional forces on the cam roll pin which can slow down the blow open speed.

Abstract: An electrical contact material characterized by a pressed and sintered powder of silver composite with about 5 weight percent of graphite fibers.

Abstract: A circuit breaker apparatus characterized by a molded case containing a circuit breaker structure for opening and closing a circuit which structure comprises a releasable lever operable between latched and unlatched positions corresponding to open and closed circuit conditions, latch means including a latch lever for the releasable lever, interconnected toggle connected to the latch lever and that are biased to the unlatched position of the lever, and a movable trip bar responsive to predetermined overcurrents and having a projection contacting the toggle links for holding the links in the unbiased position.

Abstract: A circuit breaker with a force generate shunt characterized by a circuit breaker structure between spaced conductors with a fixed contact on one conductor and a movable contact on a contact arm that is movable between open and closed positions. A flexible shunt connected between the arm and the other conductor which shunt includes folded-over shunt portions that generate repulsion magnetic forces for pressing the closed contacts together and for expediting the contact arm open.

Abstract: A circuit breaker characterized by a movable contact carrying arm movable about a pivot and a helical torsion spring movable on the arm to and from the pivot for applying a varying force as the arm moves from closed to open positions.

Abstract: An electric circuit breaker with blow open contact arm characterized by a pair of separable contacts one of which is mounted on a contact arm that is rotatably mounted on mounting bracket. The contacts maintain a repulsion magnetic force which operates to separate the contacts when a predetermined current overload occurs. A trip mechanism is connected to the mounting bracket or automatic opening of the contacts in response to a predetermined current overload condition. The contact arm comprising a cam and the mounting bracket comprising a cooperable cam follower whereby the contact arm is movable to an open contact independently of the mounting bracket.

Abstract: The gap distance separating the contacts of a low-voltage circuit breaker in the tripped position is increased by utilizing resilient stop means which is located at the bottom wall of the breaker housing rather than at the top wall (or on the handle of the breaker) in accordance with prior art practice. The movable contact arm is pivotally mounted and structured to strike the stop means as the contacts are separated and being blown open during short circuit conditions and, after the circuit breaker is tripped, the collapsed toggle assembly of the operating mechanism shifts the movable contact arm away from the stop means and allows the arm to move an additional distance away from the fixed contact and thus increase the gap distance between the opened contacts.

Abstract: A multiple pole circuit breaker comprises stationary and movable contacts in each pole, with a cross bar extending between the poles and causing concerted movement of the movable contacts. An operating mechanism effects movement of the movable contacts between open and closed positions, and a resettable undervoltage release mechanism cooperates with the operating mechanism to effect movement of the movable contacts. The undervoltage release mechanism operates to move the movable contacts from the closed to open position upon the occurrence of voltage levels less than a predetermined value, with the undervoltage release mechanism being reset by physical contact with the cross bar as the cross bar moves with the movable contacts from the closed to open positions.