Patents by Inventor Jerry A. Culp

Jerry A. Culp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10098704
    Abstract: Surgical systems and methods for manipulating an anatomy with a tool include defining a first virtual boundary associated with the anatomy and a second virtual boundary associated with the anatomy. The first virtual boundary is activated in a first mode. Movement of the tool is constrained in relation to the first virtual boundary in the first mode. The first virtual boundary is deactivated in a second mode. Movement of the tool is constrained in relation to the second virtual boundary in the second mode.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: October 16, 2018
    Assignee: MAKO Surgical Corp.
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Patent number: 9921712
    Abstract: A system for providing substantially stable control of a surgical instrument is provided. The system includes a surgical manipulator for manipulating the surgical instrument and at least one computer configured to identify a first subset and a second subset of interaction geometric primitives associated with a virtual tool; determine, based on the first subset, control forces in a first subspace; and determine based on the second subset, control forces in a second subspace having at least one additional dimension. Control forces in the additional dimension are only determined based on the second subset of primitives, which is different than the first subset of primitives. The computer is further configured to determine a torque to constrain an orientation of the surgical instrument, wherein determining the torque comprises defining a virtual tool normal and a control plane normal and using the virtual tool normal and control plane normal to calculate the torque.
    Type: Grant
    Filed: March 6, 2017
    Date of Patent: March 20, 2018
    Assignee: MAKO Surgical Corp.
    Inventors: Christopher Alan Lightcap, Hyosig Kang, David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20180071026
    Abstract: System and method for controlling a surgical manipulator to apply an energy applicator to a patient. The surgical manipulator cooperates with a navigation system to position the energy applicator with respect to a boundary so that the energy applicator is constrained from moving outside the boundary. The boundary is generated based on energy applicator parameters measured after manufacture of the energy applicator.
    Type: Application
    Filed: October 12, 2017
    Publication date: March 15, 2018
    Inventors: Donald W. Malackowski, John Michael Stuart, Jerry A. Culp, David Gene Bowling, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Patent number: 9820818
    Abstract: System and method for controlling a surgical manipulator to apply an energy applicator to a patient. The surgical manipulator cooperates with a navigation system to position the energy applicator with respect to a boundary so that the energy applicator is constrained from moving outside the boundary. The boundary is generated based on implant parameters measured after manufacture of the implant.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: November 21, 2017
    Assignee: STRYKER CORPORATION
    Inventors: Donald W. Malackowski, John Michael Stuart, Jerry A. Culp, David Gene Bowling, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Patent number: 9812035
    Abstract: Surgical systems and methods of demonstrating planned autonomous manipulation of an anatomy by a tool of a robotic surgical system include generating manipulation parameters representing planned constraints on autonomous manipulation of a volume of the anatomy by the tool in a first mode and generating demonstrative parameters relating to the manipulation parameters and defined in relation to a surface of the anatomy. The demonstrative parameters are less invasive to the anatomy than the manipulation parameters. The tool is moved in accordance with the demonstrative parameters in a second mode thereby demonstrating planned constraints on autonomous manipulation of the anatomy in relation to the surface of the anatomy.
    Type: Grant
    Filed: May 19, 2016
    Date of Patent: November 7, 2017
    Assignee: MAKO SURGICAL CORP.
    Inventors: John Michael Stuart, Jerry A. Culp, Jose Luis Moctezuma de la Barrera
  • Publication number: 20170245955
    Abstract: Robotic system and method for positioning an energy applicator extending from a surgical instrument. The robotic system includes a surgical manipulator operable in a manual mode or a semi-autonomous mode. The surgical manipulator moves the energy applicator along a tool path in the semi-autonomous mode and reorients the surgical instrument.
    Type: Application
    Filed: May 15, 2017
    Publication date: August 31, 2017
    Applicant: Stryker Corporation
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer, John Ketchel
  • Publication number: 20170177191
    Abstract: A system for providing substantially stable control of a surgical instrument is provided. The system includes a surgical manipulator for manipulating the surgical instrument and at least one computer configured to identify a first subset and a second subset of interaction geometric primitives associated with a virtual tool; determine, based on the first subset, control forces in a first subspace; and determine based on the second subset, control forces in a second subspace having at least one additional dimension. Control forces in the additional dimension are only determined based on the second subset of primitives, which is different than the first subset of primitives. The computer is further configured to determine a torque to constrain an orientation of the surgical instrument, wherein determining the torque comprises defining a virtual tool normal and a control plane normal and using the virtual tool normal and control plane normal to calculate the torque.
    Type: Application
    Filed: March 6, 2017
    Publication date: June 22, 2017
    Applicant: MAKO Surgical Corporation
    Inventors: Christopher Alan Lightcap, Hyosig Kang, David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20170172680
    Abstract: A surgical robotic system and method for controlling an instrument feed rate. The surgical robotic system comprises a surgical manipulator for manipulating a surgical instrument and an energy applicator extending from the surgical instrument. At least one controller includes a feed rate calculator configured to calculate the instrument feed rate. A hand held pendant is operable by a user to adjust a defined feed rate of the surgical manipulator in the semi-autonomous mode.
    Type: Application
    Filed: January 9, 2017
    Publication date: June 22, 2017
    Applicant: Stryker Corporation
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Patent number: 9681920
    Abstract: Robotic system and method for positioning an energy applicator extending from a surgical instrument. The robotic system includes a surgical manipulator operable in a manual mode or a semi-autonomous mode. The surgical manipulator moves the energy applicator along a tool path in the semi-autonomous mode, monitors output of a force/torque sensor as the energy applicator moves along the tool path, and reorients the surgical instrument based on the output in response to a user applying reorienting forces and torques to the surgical instrument.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: June 20, 2017
    Assignee: STRYKER CORPORATION
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer, John S. Ketchel
  • Publication number: 20170143432
    Abstract: Systems and methods for establishing and tracking virtual boundaries. The virtual boundaries can delineate zones in which an instrument is not permitted during a surgical procedure. The virtual boundaries can also delineate zones in which the surgical instrument is permitted during the surgical procedure. The virtual boundaries can also identify objects or structures to be treated by the instrument or to be avoided by the instrument during the surgical procedure.
    Type: Application
    Filed: January 26, 2017
    Publication date: May 25, 2017
    Applicant: Stryker Corporation
    Inventors: David Gene Bowling, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Jerry A. Culp, John Michael Stuart, Joel N. Beer
  • Patent number: 9603665
    Abstract: Systems and methods for establishing and tracking virtual boundaries. The virtual boundaries can delineate zones in which an instrument is not permitted during a surgical procedure. The virtual boundaries can also delineate zones in which the surgical instrument is permitted during the surgical procedure. The virtual boundaries can also identify objects or structures to be treated by the instrument or to be avoided by the instrument during the surgical procedure.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: March 28, 2017
    Assignee: STRYKER CORPORATION
    Inventors: David Gene Bowling, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Jerry A. Culp, John Michael Stuart, Joel N. Beer
  • Patent number: 9566125
    Abstract: A surgical manipulator for manipulating a surgical instrument and an energy applicator extending from the surgical instrument. The surgical manipulator further includes at least one controller configured to operate the surgical manipulator in a manual mode or a semi-autonomous mode. The at least one controller including a feed rate calculator configured to calculate an instrument feed rate. The instrument feed rate is a velocity at which a distal end of the energy applicator advances along a path segment of a tool path in the semi-autonomous mode.
    Type: Grant
    Filed: August 31, 2015
    Date of Patent: February 14, 2017
    Assignee: STRYKER CORPORATION
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20170000577
    Abstract: A manipulator is provided that supports a surgical tool used in a surgical procedure. The manipulator includes a plurality of links and joints and a controller that evaluates an actual joint angle of each joint relative to one or more joint boundary angles for each joint. The controller computes forces and torques to apply to a virtual rigid body based on the evaluation. The controller then determines a commanded joint angle for each joint based on the computed forces and torques so that actuators move the surgical tool to a commanded pose associated with the commanded joint angles.
    Type: Application
    Filed: September 15, 2016
    Publication date: January 5, 2017
    Applicant: Stryker Corporation
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20160338782
    Abstract: Surgical systems and methods for manipulating an anatomy with a tool include defining a first virtual boundary associated with the anatomy and a second virtual boundary associated with the anatomy. The first virtual boundary is activated in a first mode. Movement of the tool is constrained in relation to the first virtual boundary in the first mode. The first virtual boundary is deactivated in a second mode. Movement of the tool is constrained in relation to the second virtual boundary in the second mode.
    Type: Application
    Filed: May 18, 2016
    Publication date: November 24, 2016
    Applicant: MAKO Surgical Corp.
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20160343273
    Abstract: Surgical systems and methods of demonstrating planned autonomous manipulation of an anatomy by a tool of a robotic surgical system include generating manipulation parameters representing planned constraints on autonomous manipulation of a volume of the anatomy by the tool in a first mode and generating demonstrative parameters relating to the manipulation parameters and defined in relation to a surface of the anatomy. The demonstrative parameters are less invasive to the anatomy than the manipulation parameters. The tool is moved in accordance with the demonstrative parameters in a second mode thereby demonstrating planned constraints on autonomous manipulation of the anatomy in relation to the surface of the anatomy.
    Type: Application
    Filed: May 19, 2016
    Publication date: November 24, 2016
    Applicant: MAKO Surgical Corp.
    Inventors: John Michael Stuart, Jerry A. Culp, Jose Luis Moctezuma de la Barrera
  • Patent number: 9480534
    Abstract: A navigation system for use with a surgical manipulator operable in manual or semi-autonomous modes and a method for removing a volume of tissue from a patient. The navigation system includes a tracker for attaching to the patient and a localizer to receive signals from the tracker or transmit signals to the tracker. The navigation system includes a navigation processor that runs a plurality of software modules.
    Type: Grant
    Filed: August 5, 2013
    Date of Patent: November 1, 2016
    Assignee: STRYKER CORPORATION
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Jose Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Patent number: 9226796
    Abstract: A method is provided for detecting a disturbance as an energy applicator of a surgical instrument traverses a cutting path. The method includes determining actual torques for each active joint of an actuated arm mechanism and calculating expected torques for each active joint of the actuated arm mechanism, wherein the expected torques are calculated based on an angular position of each active joint and a commanded joint angle for each active joint. The method further determines estimated backdrive torques based on the expected torques and the actual torques, wherein the estimated backdrive torques indicate a disturbance along the cutting path.
    Type: Grant
    Filed: March 13, 2014
    Date of Patent: January 5, 2016
    Assignee: STRYKER CORPORATION
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, Patrick Roessler, Joel N. Beer, John Ketchel, José Luis Moctezuma de la Barrera
  • Publication number: 20150374446
    Abstract: System and method for controlling a surgical manipulator to apply an energy applicator to a patient. The surgical manipulator cooperates with a navigation system to position the energy applicator with respect to a boundary so that the energy applicator is constrained from moving outside the boundary. The boundary is generated based on implant parameters measured after manufacture of the implant.
    Type: Application
    Filed: September 4, 2015
    Publication date: December 31, 2015
    Inventors: Donald W. Malackowski, John Michael Stuart, Jerry A. Culp, David Gene Bowling, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20150366629
    Abstract: A surgical manipulator for manipulating a surgical instrument and an energy applicator extending from the surgical instrument. The surgical manipulator further includes at least one controller configured to operate the surgical manipulator in a manual mode or a semi-autonomous mode. The at least one controller including a feed rate calculator configured to calculate an instrument feed rate. The instrument feed rate is a velocity at which a distal end of the energy applicator advances along a path segment of a tool path in the semi-autonomous mode.
    Type: Application
    Filed: August 31, 2015
    Publication date: December 24, 2015
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer
  • Publication number: 20150289941
    Abstract: Robotic system and method for positioning an energy applicator extending from a surgical instrument. The robotic system includes a surgical manipulator operable in a manual mode or a semi-autonomous mode. The surgical manipulator moves the energy applicator along a tool path in the semi-autonomous mode, monitors output of a force/torque sensor as the energy applicator moves along the tool path, and reorients the surgical instrument based on the output in response to a user applying reorienting forces and torques to the surgical instrument.
    Type: Application
    Filed: June 15, 2015
    Publication date: October 15, 2015
    Inventors: David Gene Bowling, John Michael Stuart, Jerry A. Culp, Donald W. Malackowski, José Luis Moctezuma de la Barrera, Patrick Roessler, Joel N. Beer, John Ketchel