Abstract: A method of fault-tolerant process control includes providing a network process control system in an industrial processing facility (IPF) including a plant-wide network coupling a server to computing platforms each including computing hardware and memory hosting a software application for simultaneously supporting a process controller and another process controller or an I/O gateway. The computing platforms are coupled together by a private path redundancy network for providing a hardware resource pool. At least some of the computing platforms are directly coupled by an I/O mesh network to a plurality of I/O devices to field devices that are coupled to processing equipment. Upon detecting at least one failing device in the hardware resource pool, over the private path redundancy network a backup is placed into service for the failing device from the another process controller or I/O gateway that is at another of the computing platforms in the hardware resource pool.

Abstract: A method of fault-tolerant process control includes providing a network process control system in an industrial processing facility (IPF) including a plant-wide network coupling a server to computing platforms each including computing hardware and memory hosting a software application for simultaneously supporting a process controller and another process controller or an I/O gateway. The computing platforms are coupled together by a private path redundancy network for providing a hardware resource pool. At least some of the computing platforms are directly coupled by an I/O mesh network to a plurality of I/O devices to field devices that are coupled to processing equipment. Upon detecting at least one failing device in the hardware resource pool, over the private path redundancy network a backup is placed into service for the failing device from the another process controller or I/O gateway that is at another of the computing platforms in the hardware resource pool.

Abstract: An apparatus includes a first interface configured to communicate over a first industrial process control network using a first protocol. The apparatus also includes a second interface configured to communicate over a second industrial process control network using a second protocol. The apparatus further includes a third interface configured to communicate with at least one supervisory device over a third network. In addition, the apparatus includes at least one processing device configured to provide concurrent access for the at least one supervisory device to process control devices coupled to the first and second industrial process control networks during a migration of process control devices that use the first protocol to process control devices that use the second protocol.

Abstract: An apparatus includes a first interface configured to communicate over a first industrial process control network using a first protocol. The apparatus also includes a second interface configured to communicate over a second industrial process control network using a second protocol. The apparatus further includes a third interface configured to communicate with at least one supervisory device over a third network. In addition, the apparatus includes at least one processing device configured to provide concurrent access for the at least one supervisory device to process control devices coupled to the first and second industrial process control networks during a migration of process control devices that use the first protocol to process control devices that use the second protocol.

Abstract: A method includes executing one or more applications in a deterministic execution environment and executing a plurality of background tasks in the deterministic execution environment. The one or more applications and the background tasks are executed in different time slots. At least one of the background tasks cannot be completed within a single time slot. The at least one of the background task is executed incrementally in multiple non-adjacent time slots so as to prevent the at least one background task from interfering with the execution of the one or more applications.

Abstract: A method includes executing one or more applications in an execution environment. The one or more applications are capable of requesting allocation of memory during execution. The method also includes allocating a plurality of memory blocks in a heap to the one or more executing applications. The plurality of memory blocks are allocated sequentially in the heap to the one or more executing applications. In addition, the method includes deallocating the plurality of memory blocks during a single deallocation. Memory blocks in multiple heaps could be allocated to the one or more executing applications. A particular memory block in a particular heap could be allocated to a particular executing application by pushing an indicator identifying the particular heap onto a stack. The particular memory block is allocated in the particular heap based on the indicator, and the indicator is popped from the stack after allocation.

Abstract: A system and method for managing the activities of a process. The system includes a first computer that uses standard control classes to manage the activities according to a standard control strategy. A second computer is used by a user to input custom data. A custom application program uses the custom data to automatically develop a customized control strategy as a custom class that operates as an inherited class of a base class of the standard classes to augment the standard control strategy with the customized control strategy in the management of the activities.

Abstract: A system for, and method of, validating an interface of a dynamically linkable component, such that one dynamically linkable component can assess its interface compatibility with another. In one embodiment, the system includes: (1) a check code generator that transforms the interface of the dynamically linkable component into an interface identifier representing the interface and couples the interface identifier to the dynamically linkable component and (2) a interface verifier that employs the interface identifier to determine a compatibility of the dynamically linkable component.

Abstract: The present invention provides systems and methods for controlling associated processes in a process facility and, in particular, for distributing data among nodes of a real time process control system that controls the process facility. An exemplary real time process control system includes a plurality of sensors, controllable devices, and communication paths, as well as a computer system. The sensors and controllable devices are associated with various ones of the processes of the process facility, and the communication paths associate the sensors and controllable devices with the computer system. The computer system operates on data relating to the process facility, and distributes the data among the nodes thereof. The nodes are associated with one another by ones of the communication paths also. The computer system includes subscriber nodes that desire data associated with certain of the processes and a publisher node.

Abstract: For use in a digital process controller (DPC), a system for, and method of, balancing a control algorithm processing load and distributing the load over a given time interval and a real time plant control system employing the system or the method. In one embodiment, the system includes: (1) a model for estimating execution time of at least one control algorithm based on configuration data applied to that algorithm, the DPC capable of balancing and distributing the load based on the estimate generated by the model and (2) a data entry process, associated with the model, that allows an empirically-determined execution time to be associated with at least one control algorithm, the DPC capable of balancing and distributing the load based on the time in lieu of the model based estimate and balancing and distributing the load upon configuration of at least one control algorithm.

Abstract: For use within a computer-based digital control system, a calling mechanism and method for allowing both dynamic linked application objects and static linked application objects created with heterogeneous development tool sets to interact with a kernel of the system or with each other. In one embodiment, the calling mechanism includes: (1) a dynamic link interface that employs only standards-based software calls to allow the dynamic linked application objects to interact with the kernel, (2) a static link interface that employs at least one non-standard software call to allow the static link application objects to interact with the kernel and (3) at least one call router, operative to manage software calls among the kernel, the dynamic link application objects and the static link application objects, that detects software call types and routes the software calls to a selected one of the dynamic link interface or the static link interface based on the software call types.

Abstract: A system for, and method of, achieving heterogeneous data flow between first and second algorithm blocks in a control system, and a distributed, real-time process control system employing the system or the method. In one embodiment, the system includes: (1) a passive connection, associated with a control module containing the second algorithm block, that provides for the communication of data from the first algorithm block to the second algorithm block without requiring the allocation of connector resources within the second algorithm block; and (2) an active connection, associated with the second algorithm block, that provides for the communication of data from the first algorithm block to the second algorithm block using dedicated connector resources within the second algorithm block, the control system thereby capable of providing data to the second algorithm block through both passive and active connections.

Abstract: A system for, and method of, providing encapsulated and performance-efficient data references in an object-oriented controller and a distributed, real time process control system employing the system or the method. In one embodiment, the system includes: (1) a client algorithm block that generates a request for an address to enable the client algorithm block to gain direct access to data stored at the address and (2) a supplier algorithm block, that receives and evaluates the request and: (2a) if the supplier algorithm block grants the request, communicates the address to the client algorithm block, allowing the client algorithm block to gain direct access to the data and (2b) if the supplier algorithm block denies the request, withholds the address, forcing the client algorithm block to gain indirect access to the data.