Abstract: Bonded formed laminates, and methods for making bonded formed laminates, are made from multiple layers of formed substrates comprising at least one nonwoven formed substrate which are bonded together at the distal ends or bases of protrusions formed in the substrates. The bonded formed laminate provides a very soft and lofty structure that is sustainable under compression.

Abstract: A three-dimensional substrate has a first surface, a second surface, land areas and comprises three-dimensional protrusions extending outward from the second surface of the three-dimensional substrate. The three-dimensional protrusions are surrounded by the land areas. The three-dimensional substrate is a laminate comprising at least two layers in a face to face relationship. The second layer comprise a tissue layer facing outward from the second surface of the three-dimensional substrate. The tissue layer comprises at least 80% pulp fibers by weight of the tissue layer.

Abstract: A process of making an absorbent article is disclosed. A liquid permeable topsheet web extending substantially continuously in a machine direction a backsheet web, and an intermediate layer are provided. The topsheet web has first and second surfaces. The backsheet web extends substantially continuously in the machine direction. The intermediate layer has a first and second surface. The topsheet and intermediate layer are aligned in a face to face relationship such that the second surface of the topsheet in in contact with the first surface of the intermediate layer and simultaneously mechanically deformed which combines the topsheet with the intermediate layer. The topsheet web and intermediate layer are nested together such that a majority of the three-dimensional protrusions formed in the topsheet web coincide with and fit together with a majority of the three-dimensional protrusions formed in the intermediate layer to provide a topsheet/intermediate layer laminate web having three-dimensional protrusions.

Abstract: A patterned apertured web includes a plurality of first arrays forming a first zone in the patterned apertured web. At least some of the first arrays include a first plurality of land areas and a first plurality of apertures. At least some of the first plurality of land areas surround at least some of the first plurality of apertures. The first plurality of apertures of the first zone have a plurality of Interaperture Distances, according to the Aperture Test. The Interaperture Distances of the first zone have a first distribution having a first mean and a first median. The first mean is greater than the first median by at least 4%.

Abstract: A method of making a face mask for a face of a human user can include determining a lower eye region bound and determining an upper eye region bound by locating an upper bound of the eyeball as determined by a peak point of an arc of concavity in an upper eyelid of the at least one eye when the eye is closed. The method can also include setting a first anchor point about 0 mm to about 10 mm below the lower eye region bound, and setting a second anchor point about 0 mm to about 10 mm above the upper eye region bound; and defining at least one eye opening for a face mask having first edge that intersects the first anchor point and a second edge that intersects the second anchor point.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described. The topsheet has an array of apertures forming apertured indicia. The array of apertures includes a first plurality of apertures having a first aspect ratio; a second plurality of apertures having a second aspect ratio and a first Absolute Feret Angle; and a third plurality of apertures having a third aspect ratio and a second Absolute Feret Angle, wherein the first Absolute Feret Angle and the second Absolute Feret Angle are different, and wherein the first aspect ratio is less than the second and third aspect ratios.

Abstract: A process of making an absorbent article is disclosed. A liquid permeable topsheet web extending substantially continuously in a machine direction a backsheet web, and an intermediate layer are provided. The topsheet web has first and second surfaces. The backsheet web extends substantially continuously in the machine direction. The intermediate layer has a first and second surface. The topsheet and intermediate layer are aligned in a face to face relationship such that the second surface of the topsheet in in contact with the first surface of the intermediate layer and simultaneously mechanically deformed which combines the topsheet with the intermediate layer. The topsheet web and intermediate layer are nested together such that a majority of the three-dimensional protrusions formed in the topsheet web coincide with and fit together with a majority of the three-dimensional protrusions formed in the intermediate layer to provide a topsheet/intermediate layer laminate web having three-dimensional protrusions.

Abstract: A diaper includes a liquid permeable topsheet including a patterned apertured nonwoven material. The patterned apertured nonwoven material includes a plurality of land areas in the patterned apertured nonwoven material and a plurality of apertures defined in the patterned apertured nonwoven material. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The plurality of apertures are non-homogeneous in a repeat unit such that at least two apertures of the plurality of apertures have a different size or a different shape.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Abstract: Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

Abstract: Bonded formed laminates, and methods for making bonded formed laminates, are made from multiple layers of formed substrates comprising at least one nonwoven formed substrate which are bonded together at the distal ends or bases of protrusions formed in the substrates. The bonded formed laminate provides a very soft and lofty structure that is sustainable under compression.

Abstract: A process of making an absorbent article is disclosed. A liquid permeable topsheet web extending substantially continuously in a machine direction a backsheet web, and an acquisition layer are provided. The topsheet web has first and second surfaces. The backsheet web extends substantially continuously in the machine direction. The acquisition layer has a first and second surface. The topsheet and acquisition layer are aligned in a face to face relationship such that the second surface of the topsheet in in contact with the first surface of the acquisition layer and simultaneously mechanically deformed which combines the topsheet with the acquisition layer. The topsheet web and acquisition layer are nested together such that a majority of the three-dimensional protrusions formed in the topsheet web coincide with and fit together with a majority of the three-dimensional protrusions formed in the acquisition layer to provide a topsheet/acquisition layer laminate web having three-dimensional protrusions.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The patterned apertured web has a plurality of Interaperture Distances, according to the Aperture Test herein. The Interaperture Distances have a distribution having a median and a mean, wherein the mean is different than the median. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Abstract: An absorbent article having a longitudinal axis, a transverse axis, a topsheet; a backsheet; an acquisition layer disposed between the topsheet and backsheet; first and second absorbent layers is described. The topsheet and acquisition layer form a three dimensional substrate having a first surface and an opposing second surface, a plurality of recesses and a plurality of land areas, wherein each recess is separated from one another by at least one land area, and wherein each of the plurality of recesses has an opening at a base of the recess, and side walls extending from the second surface to a distal portion. The first absorbent layer is disposed between the acquisition layer and backsheet and has a mixture of pulp and synthetic fibers. The second absorbent layer is disposed between the first absorbent layer and backsheet and has super absorbent polymer attached to a core wrap.

Abstract: A method for forming an elastomeric laminate includes the steps of providing a first coverstock material; SELF'ing the first coverstock material to create a pre-SELFed coverstock layer having a primary activation pattern comprising SELF-specific land areas; providing an elastomeric layer; and joining the elastomeric layer to the pre-SELFed layer at zero relative strain, such that the elastomeric layer and pre-SELFed coverstock layer are joined at one or more bonding sites.

Abstract: Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described herein. The topsheet includes a first zone disposed between a second zone and a third zone; a first end area and a second end area; and an array of features which includes one of apertures, tufts, ridges, or grooves disposed in the first zone. A plurality of bond sites are disposed in the second and third zones. The plurality of bond sites are configured in a curvilinear manner in at least the first end area or the second end area and mask a boundary of the first zone.

Abstract: A disposable absorbent article having a topsheet with a hydrophobic treatment and a plurality of apertures therethrough is disclosed. The disposable absorbent article has a backsheet; an absorbent system having a plurality of layers; a first zone having a morphological treatment of plurality of three-dimensional protrusions, each of the three-dimensional protrusions having a base forming an opening, a distal portion and side walls extending between the base and the distal portion each of the protrusions configured such that the topsheet forms a portion of an inner surface of each protrusion and at least one of the plurality of layers of the absorbent system forming a portion of an outer facing surface of each protrusion; and a second zone having a morphological treatment that is different than that of the first zone.

Abstract: A method of forming deformations in a nonwoven web includes the steps of: a) providing a precursor nonwoven web; b) providing a pair of forming members which include: a first forming member having a surface comprising a plurality of discrete, spaced apart male forming elements; and a second forming member having a surface comprising a plurality of recesses in the second forming member, wherein the recesses are aligned and configured to receive the male forming elements therein, wherein the recesses have a plan view periphery that is larger than, and may completely surround, the plan view periphery of the male elements; and c) mechanically deforming the precursor nonwoven web with the forming members by placing the precursor nonwoven web between the forming members. The method forms a nonwoven web having a generally planar first region and a plurality of discrete deformations.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The patterned apertured web has a plurality of Interaperture Distances, according to the Aperture Test herein. The Interaperture Distances have a distribution having a median and a mean, wherein the mean is different than the median. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.