Abstract: The invention relates to a method of controlling the quality of blocks that are produced front face-up in a mold, and verifying the accuracy of the production of such blocks, to ensure that the blocks are manufactured with consistent quality and minimal block-to-block variability. Measurement locations are formed on the front faces of predetermined blocks. By measuring the distances between the measurement locations and the rear faces and comparing with a target distance, any variation provides an indication that the blocks are not being properly formed. The process variables, such as the alignment of the compression head and/or the pressure plates to the mold, can then be adjusted accordingly.

Abstract: A first concrete block has an exposure face with a non-planar first topographical definition and a first edge along the side face and a second edge along the second side face. The first edge has a first irregular profile. A second concrete block has an exposure face with a non-planar second topographical definition and a first edge and a second edge. The second topographical definition is different from the first topographical definition. The second edge of the second block has an irregular profile that is the mirror image of the first irregular profile. The blocks can be oriented adjacent and against each other for a seamless appearance. Assembling methods include orienting the first side of the first block against the second side of the second block and aligning the first irregular profile of the first block with the first irregular profile of the second block for a seamless appearance.

Abstract: A mold and a process for non-manually cleaning the undercut along the bottom edge of the division plate which with a pallet under the mold defines a lip-forming subcavity results in a dry cast concrete block with an inside lip radius that is controlled to be within certain tolerances. Non-manually cleaning the undercut during the molding process can include spraying a jet of fluid, such as compressed air, at the undercut.

Abstract: Concrete wall blocks are described with features facilitating use of the wall blocks to construct each of: a wall section with set back; and, a vertical wall without set back. Wall blocks, kits or sets of wall blocks, and wall sections with various sized blocks are described. Further methods of assembly and use are described. Also, features selectively usable in various types of wall blocks are described.