Abstract: An apparatus and method for transporting substrate of media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel and an idler wheel disposed adjacent the drive wheel. The drive wheel and idler wheel forming a nip therebetween. The drive wheel and idler wheel being displaced from each other forming a nip gap, wherein the nip gap is present absent the presence of the substrate media in the nip.

Abstract: A printable media hold-down system includes a print head array, a transport surface positioned adjacent to the print head array which transports a printable medium past the print head array in a location where the print head array may apply ink to the printable medium, and a vacuum system that creates vacuum pressure that holds the printable medium to the transport surface, the vacuum system having at least one adjustable baffle configured to move in a cross process direction and change a dimension of the vacuum system based on a dimension of the printable medium.

Abstract: Accurate sheet leading edge registration system and method including a first and second nip assembly, a first sheet leading edge sensor and a controller. The first and second nip assemblies being spaced apart from one another. The first sheet leading edge sensor capable of detecting an arrival of a leading edge of a sheet at a point in the process direction. The arrival being associated with engagement of the first and second nip assemblies with the sheet. The controller capable of imparting a rotational skew velocity to the sheet using the first and second nip assemblies. A center of rotation of the skew velocity being offset laterally from a center of the sheet leading edge and being coincident with a lateral position of a virtual point, the virtual point lateral position being offset from a lateral position of the first sheet leading edge sensor.

Abstract: An inkjet printhead is configured to reduce the likelihood of media coming into contact with a printhead face. The inkjet printhead includes a housing, an aperture plate having a plurality of apertures in an aperture area through which inkjet ejectors eject ink, and a pair of members aligned with a direction of media movement and extending along a length of the aperture area, the pair of members being configured to lift media away from the plurality of apertures in the aperture area.

Abstract: An apparatus for registering a sheet. The apparatus including a sheet registration nip assembly for changing a position and/or timing of the sheet. The apparatus also including a controller communicating a first signal to the sheet registration nip assembly to change a first sheet characteristic to a target characteristic. The first signal generated to impart the target characteristic to the sheet by the time the sheet reaches a preliminary datum. The preliminary datum disposed along the transport path between the sheet registration nip assembly and a delivery datum that is disposed downstream of the sheet registration nip assembly. The controller communicating a second signal to the sheet registration nip assembly to change a second sheet characteristic to the target characteristic. The second signal communicated when at least a portion of the sheet is disposed along the transport path between the preliminary datum and the delivery datum.

Abstract: According to aspects illustrated herein, there is provided a printmaking device, a method, and a system for calibrating sensors. The printmaking device includes a calibration system with a media path, a registration device, and at least one edge sensor. The registration device having a pair of nips connected by a lateral carriage and a calibration member disposed traversely and affixed to the lateral carriage. The lateral carriage is configured to move laterally relative to the media path. The at least one edge sensor may be configured to determine an extent of movement of a first portion of the calibration member. The registration device calibrates the at least one edge sensor by: moving the lateral carriage a predetermined distance; determining the extent of movement of the first portion of the calibration member; and comparing the predetermined distance and the extent of movement so as to determine the calibration factor.

Abstract: A system for maintaining depth of focus in an ink jet printer between a series of print heads and corrugated media includes a vacuum transport in combination with a heating element positioned upstream of the series of print heads in order to help the vacuum transport acquire the corrugated media and seal edges of the corrugated media against a platen.

Abstract: Accurate sheet leading edge registration system and method including a first and second nip assembly, a first sheet leading edge sensor and a controller. The first and second nip assemblies being spaced apart from one another. The first sheet leading edge sensor capable of detecting an arrival of a leading edge of a sheet at a point in the process direction. The arrival being associated with engagement of the first and second nip assemblies with the sheet. The controller capable of imparting a rotational skew velocity to the sheet using the first and second nip assemblies. A center of rotation of the skew velocity being offset laterally from a center of the sheet leading edge. The method includes providing at least the above-mentioned nip assemblies, first sheet leading edge sensor and controller.

Abstract: According to aspects illustrated herein, there is provided a method, a system, and a printmaking device for calibrating sensors. The method begins by transporting a media sheet along a media path, the sheet having a lead edge, a trail edge and a measurement edge. Next, the method halts the forward motion of the sheet after the lead edge of the sheet passes a fixed reference. After that, the method moves the sheet laterally relative to the media path across the at least one edge sensor using a sheet actuator. Then, the method records an actual position of the sheet actuator and an output of at least one edge sensor. Finally, the method calculates a calibration factor based on the actual position of the sheet actuator and the output of the at least one edge sensor.

Abstract: According to aspects illustrated herein, a printmaking device, a method, and a system for reducing process direction errors of a sheet in a registration device is provided herein. The printmaking device includes a feed path, a printing module, and a sheet registration system. The sheet registration system is along the feed path and includes at least one trail edge sensor, a registration controller, and at least one pair of registration nips. The feed path moves a first side of the sheet in a process direction. The registration controller registers the first side of the sheet by: measuring and correcting a first skew error of the sheet; measuring and correcting a first arrival time of the trail edge of the sheet to determine a first process direction position of the sheet; and delivering the first side of the adjusted sheet at a first predefined delivery time.

Abstract: Methods and system for reducing sheet skew in a sheet transport system are disclosed. A sheet transport system may include an idler wheel, a drive wheel a drive motor and an actuator. The idler wheel may have a substantially rigid outer layer. The drive wheel may have a compliant outer layer and may correspond to the idler wheel. The drive motor may be operably connected to the drive wheel and may be configured to cause the drive wheel to rotate around a shaft. The actuator may be operably connected to the drive wheel and configured to cause the drive wheel to move between a closed position and an open position. The drive wheel is configured to contact a sheet in the closed position and to not contact a sheet in the open position.

Abstract: According to aspects illustrated herein, a method, a system, and a printmaking device for performing closed loop lateral and skew control of a sheet is provided. The printmaking device includes a feed path, printing module, and sheet registration system. First, the feed path moves the sheet in a process direction past the lateral sensor. Next, the sheet is registered by measuring a lateral position of one side edge of the sheet at a fixed reference using the lateral sensor and determining a lateral position error of the sheet using the lateral position measurement. After that, a sheet angular velocity is calculated based on the lateral position error using the registration controller. Then, the lateral position error is corrected using the at least one pair of registration nips to adjust the sheet by applying the sheet angular velocity to the sheet.

Abstract: Accurate sheet registration is achieved by measuring the arrival of a leading edge and/or a trailing edge of the sheet using a first sensor. Also, measuring a first position of the sheet using a second sensor on a lateral edge of the sheet. Then performing a first adjustment moving the sheet laterally using the first position measurement. The first adjustment actuated prior to the sheet reaching a third sensor for measuring a second position of the sheet. The third sensor disposed downstream in the process direction of the second sensor and a sheet feeding nip. Then measuring a second position of the sheet using the third sensor on the lateral edge and performing a second adjustment of the sheet with regard to at least one of sheet skew, sheet velocity and sheet lateral position using at least one of the arrival, first position and second position measurements.

Abstract: According to aspects illustrated herein, there are provided methods and systems for applying continuous tension on a belt/cable system. The automatic tensioning system includes a pivot mechanism and a locking mechanism. The pivot mechanism includes a pivot arm extending between an idler pulley and a pivot point. The idler pulley is mateable with a belt/cable. The belt/cable is routed about the idler pulley. The idler pulley rotates by the movement of the belt/cable, and the pivot arm pivots in an opposing direction from the belt/cable at the pivot point to apply continuous tension to the belt/cable as the pivot arm pivots. The locking mechanism is in communication with the pivot arm to secure the pivot arm in position, and the locking mechanism is adjustable.

Abstract: A method and system feeds a sheet through a media path in a process direction. When the sheet is within a sheet registration carriage of the media path, the method and system align the sheet to a predetermined lateral position within the media path. The aligning process comprises unevenly activating nips within the sheet registration carriage and moving the sheet registration carriage in a lateral direction perpendicular to the process direction. If the lateral movement distance exceeds a predetermined distance, the method and system move the sheet registration carriage toward the starting position after the nips have released the sheet, but before the sheet has passed by the nips.

Abstract: According to aspects illustrated herein, there is provided a printmaking device, a method, and a system for calibrating sensors. The printmaking device includes a calibration system with a media path, a registration device, and at least one edge sensor. The registration device having a pair of nips connected by a lateral carriage and a calibration member disposed traversely and affixed to the lateral carriage. The lateral carriage is configured to move laterally relative to the media path. The at least one edge sensor may be configured to determine an extent of movement of a first portion of the calibration member. The registration device calibrates the at least one edge sensor by: moving the lateral carriage a predetermined distance; determining the extent of movement of the first portion of the calibration member; and comparing the predetermined distance and the extent of movement so as to determine the calibration factor.

Abstract: Sheet registration method and system includes transporting a sheet including a leading edge and a trailing edge between a first and second sensor. The first and second sensors each have a linear sensing area with a longitudinal axis aligned at a non-zero angle to each other. The first and second sensors are adapted to identify positions of the leading edge and the trailing edge. An alignment of the sheet is adjusted responsive to a sheet length determined using the output from the first and second sensors.

Abstract: A method and system have a media path having moving devices that move a media sheet in a processing direction. At least two elongated sensors within the media path are positioned diagonally relative to the processing direction. The media sheet has two lateral sides, a leading edge, and a trailing edge. A registration controller is operatively connected to the media path and to the elongated sensors. Each of the elongated sensors simultaneously identifies: a location of one of the lateral sides of the media sheet, such that a combination of the elongated sensors simultaneously outputs at least two lateral measures of locations of the lateral sides of the media sheet; and at least one measure leading edge or at least one measure of the trailing edge of the media sheet.

Abstract: A device is provided for curling side edges of a sheet of media to be held down by a hold down system in an image production system. The device has a first shaped element having an outer section, the outer section of the first shaped element pointing in a first direction; a second shaped element having an outer section, the outer section of the second shaped element pointing in a second direction opposite the first direction; a first pinching element adjacent to the first shaped element, a first pathway being formed between the first pinching element and the first shaped element; and a second pinching element adjacent to the second shaped element, a second pathway being formed between the second pinching element and the second shaped element.

Abstract: An encoder idler roll includes an integral idler roll/encoder structure that forms an enclosed housing with a portion of the surface of the idler roll becoming the inner race for the encoder, as well as, the media encoding surface. Additionally, this integral idler/encoder configuration minimizes run out, improves tolerances between parts and stabilizes clearances between the idler roll and its support shaft.