Abstract: A lamination stack for use in a rotating electrical machine includes a plurality of sheets of ferritic material. Each of the sheets has first and second sides that include asperities, and the asperities have a height of about two microns and a width of about two microns. A layer of electrically insulating material is provided between adjacent pairs of the ferritic sheets in the stack, and the asperities extend into the electrically insulating material.

Abstract: Rotating machine vibration monitoring process for detecting degradations within a rotating machine providing an output axle fitted with magnetic bearings, the magnetic bearings having at least a position sensor and at least a magnetic actuator, the process provides the following steps: 1) defining a set of excitations that does not destabilizes the rotating machine, 2) injecting the set of excitations in the rotating machine through the magnetic actuators and 3) measuring the response of the rotating machine checking whether the response verifies at least one predefined criterium, 4) if it is not the case, adjusting the properties of the set of excitations and resuming the process at the injection step, 5) if the response verifies the at least one criterium, determining at least one condition indicator based on the response measured, 6) determining if an alarm is to be triggered based on the condition indicator determined.

Abstract: A system for compensating for the stresses applied to a bearing that rotatably supports a rotor shaft of a rotating machine relative to a stator of the machine. The system provides at least one sensor for measuring an input signal positioned on an element of the bearing, a module for acquiring the input signal configured to convert the input signal into a value of the deformation applied to the rolling bearing, a module for determining a compensation signal as a function of the deformation value, and an amplifier module configured to control a magnetic actuator rotatably supporting the shaft of the rotor and including at least one electromagnet, the amplifier module being configured to convert the compensation signal into a voltage signal transmitted to the electromagnet of the magnetic actuator, the magnetic actuator being configured to exert a force on the rotor shaft as a function of the voltage signal.

Abstract: A system for compensating for the stresses applied to a bearing that rotatably supports a rotor shaft of a rotating machine relative to a stator of the machine. The system provides at least one sensor for measuring an input signal positioned on an element of the bearing, a module for acquiring the input signal configured to convert the input signal into a value of the deformation applied to the rolling bearing, a module for determining a compensation signal as a function of the deformation value, and an amplifier module configured to control a magnetic actuator rotatably supporting the shaft of the rotor and including at least one electromagnet, the amplifier module being configured to convert the compensation signal into a voltage signal transmitted to the electromagnet of the magnetic actuator, the magnetic actuator being configured to exert a force on the rotor shaft as a function of the voltage signal.

Abstract: A lamination stack for use in a rotating electrical machine includes a plurality of sheets of ferritic material. Each of the sheets has first and second sides that include asperities, and the asperities have a height of about two microns and a width of about two microns. A layer of electrically insulating material is provided between adjacent pairs of the ferritic sheets in the stack, and the asperities extend into the electrically insulating material.

Abstract: The invention relates to a method of manufacturing a lamination stack used in a rotating electrical machine. The method includes providing naked sheets made of ferritic material; preparing both sides of each sheet so as to obtain a determined surface roughness; coating at least one side of each sheet with an chemically protective electrically insulating material; stacking the coated sheets; compressing the stack obtained; heating the compressed stack at a temperature above the melting temperature of the insulating material; and cooling down the compressed stack so as to form an integral lamination stack consisting of alternating sheets of ferritic material and layers of insulating material. The invention also relates to an electrical machine comprising such a lamination stack.

Abstract: A radial position sensor that measures a radial position of a rotor within a stator is provided. The radial position sensor provides measures the radial position of the rotor along a first axis radial to a rotation axis of the rotor and along a second axis perpendicular to the first axis. The radial position sensor includes four magnetic poles, among which two poles are diametrically opposed along the first axis and two other poles are diametrically opposed along the second axis.

Abstract: The invention concerns an electrical installation providing an apparatus, a three-phase inverter and a control device, the inverter being adapted for generating a three-phase current presenting a first frequency for operating the apparatus and an undesired frequency component presenting a second frequency. The control device is adapted for measuring a parameter of each phase of the current, the measured parameters forming a measurement vector, and for calculating a Clarke transform, providing a first vector represented in a first basis of a two-dimensional vector space, of the measurement vector. The control device is adapted for generating a representation of the first vector in a second basis of the vector space, the second basis rotating at the second frequency with respect to the first basis.

Abstract: An electronic magnetic bearing controller for controlling the position of a rotor of an electrical machine supported by an active magnetic bearing the position of which being measured by at least one inductive position sensor having an inductive coil, comprising an automatic reactive power compensation device for automatically compensating the reactive power consumed by the inductive position sensor.

Abstract: A hybrid magnetic suspension of a rotor (1) having compressor wheels (2, 3) having permanent magnets (104, 114) integral to shrunk fit rings (8, 18) arranged on the rotor (1) in the vicinity of the compressor wheels (2, 3), permanent magnets (124, 134) integral to stationary rings (23, 33) coaxially arranged with the rotor (1) and associated with a resilient material (5, 15) to define a passive radial magnetic bearing, coils (6, 16) associated with magnetic armatures (10, 20) and facing rotor parts (7, 17) being located perpendicularly to the rotor (1), and axial sensors (60, 160) configured for sensing the axial position of the rotor (1) and control means (200) configured for feeding the coils (6, 16) as a function of the outputs of the axial sensors (60, 160) for generating both axial bearing forces and a motor torque and thereby being adapted for defining an axial bearingless motor.

Abstract: The invention relates to a method of manufacturing a lamination stack used in a rotating electrical machine. The method includes providing naked sheets made of ferritic material; preparing both sides of each sheet so as to obtain a determined surface roughness; coating at least one side of each sheet with an chemically protective electrically insulating material; stacking the coated sheets; compressing the stack obtained; heating the compressed stack at a temperature above the melting temperature of the insulating material; and cooling down the compressed stack so as to form an integral lamination stack consisting of alternating sheets of ferritic material and layers of insulating material. The invention also relates to an electrical machine comprising such a lamination stack.

Abstract: A permanent magnet rotor shaft assembly for a high speed electrical machine provides a permanent magnet cylindrical core having a longitudinal axis, the cylindrical core being axially compressed by first and second end shafts and being radially compressed by a sleeve made of a non-magnetic high strength metal. At least one of the first and second end shafts includes, facing the cylindrical core, a central shoulder head that cooperates with a mating central recess made in a central portion of a front face of the cylindrical core. An easy concentric alignment of the first and second end shafts with the permanent magnet cylindrical core is allowed while inserting the sleeve and the stiffness of the assembled set is enhanced.

Abstract: An assembly includes a rotating shaft supported with respect to a stationary housing by at least one active magnetic bearing presenting a mean radial air gap and at least one auxiliary bearing having first and second coaxially arranged annular surfaces is provided. One of the first and second coaxially arranged annular surfaces defines a clearance (E2) with one of the stationary housing and the rotating shaft, the clearance (E2) being less than the mean radial air gap and the other of the first and second coaxially arranged annular surfaces being integral with the other one of the stationary housing and the rotating shaft. The auxiliary bearing provides a first ball bearing and a second ball bearing having a misalignment with respect to each other in order to increase the starting torque.

Abstract: This radial position sensor measures the radial position of a rotor within a stator. The sensor provides measuring means for measuring the position of the rotor along a first axis radial to a rotation axis of the rotor and along a second axis perpendicular to the first axis. The measuring means includes four magnetic poles, among which two poles are diametrically opposed along the first axis and two other poles are diametrically opposed along the second axis, the magnetic poles distributed, on the inner surface of the stator, with alternating magnetic polarities around the circumference of the stator. Alternatively, the measuring means includes eight magnetic poles distributed, on the inner surface of the stator, with alternating magnetic polarities around the circumference of the stator and are arranged so that each pole deviates by an angle of approximately 30° from the nearest axis among the first axis and the second axis.

Abstract: The invention concerns an electrical installation providing an apparatus, a three-phase inverter and a control device, the inverter being adapted for generating a three-phase current presenting a first frequency for operating the apparatus and an undesired frequency component presenting a second frequency. The control device is adapted for measuring a parameter of each phase of the current, the measured parameters forming a measurement vector, and for calculating a Clarke transform, providing a first vector represented in a first basis of a two-dimensional vector space, of the measurement vector. The control device is adapted for generating a representation of the first vector in a second basis of the vector space, the second basis rotating at the second frequency with respect to the first basis.

Abstract: A digital nonlinear corrector of an active magnetic bearing receiving an input signal x(t) and outputting an output control signal u(t) for controlling the position of said active magnetic bearing, the input signal being digitalized by a ADC circuit and provided to an adder, the digital nonlinear corrector comprising a closed control loop delivering an intermediary sequence of numbers y[kT] and having a direct branch comprising a first proportional gain circuit and a feedback branch comprising a series connection of a low-pass filter and a dead zone circuit, such that said low-pass filter is activated when determined upper and lower values of said output control signal are reached, the output control signal reproducing the input signal when these determined upper and lower values are not reached.

Abstract: A control device for controlling the position of a rotor supported by active magnetic bearings is provided. The control device includes a trajectory planning module for generating a requested position, speed and acceleration; a feedback unit for generating a position feedback value and a speed feedback value; a first correction circuit for generating a first command signal according to the difference between the requested position and speed and the position and speed feedback value respectively; a feed-forward controller for generating a second command signal; an adder for adding first and second command signals and delivering a third command signal for a non-linear inversion circuit connected to the adder for generating flux command signals for the electromagnets, and a second correction circuit for generating voltage command signals for the power amplifiers which control the current flowing in the electromagnet coils of the active magnetic bearings.

Abstract: An electronic magnetic bearing controller for controlling the position of a rotor of an electrical machine supported by an active magnetic bearing the position of which being measured by at least one inductive position sensor having an inductive coil, comprising an automatic reactive power compensation device for automatically compensating the reactive power consumed by the inductive position sensor.

Abstract: A digital nonlinear corrector of an active magnetic bearing receiving an input signal x(t) and outputting an output control signal u(t) for controlling the position of said active magnetic bearing, the input signal being digitalized by a ADC circuit and provided to an adder, the digital nonlinear corrector comprising a closed control loop delivering an intermediary sequence of numbers y[kT] and having a direct branch comprising a first proportional gain circuit and a feedback branch comprising a series connection of a low-pass filter and a dead zone circuit, such that said low-pass filter is activated when determined upper and lower values of said output control signal are reached, the output control signal reproducing the input signal when these determined upper and lower values are not reached.

Abstract: A permanent magnet rotor shaft assembly for a high speed electrical machine provides a permanent magnet cylindrical core having a longitudinal axis, the cylindrical core being axially compressed by first and second end shafts and being radially compressed by a sleeve made of a non-magnetic high strength metal. At least one of the first and second end shafts includes, facing the cylindrical core, a central shoulder head that cooperates with a mating central recess made in a central portion of a front face of the cylindrical core. An easy concentric alignment of the first and second end shafts with the permanent magnet cylindrical core is allowed while inserting the sleeve and the stiffness of the assembled set is enhanced.