Abstract: A sun visor headgear includes a band for fitting around the head of a wearer and defining an opening for receiving the top of the head of the wearer, a front bill connected to the band and extending outwardly and downwardly therefrom for shielding the face of the wearer, and a chin strap attached to opposite side portions of the band rearwardly of the front bill and defining a loop for extending over the ears and under the chin of the wearer. The band and front bill are made integral with one another in a one-piece structure or, alternatively, the band can be a separate linear strip attached to the front bill. The band has a pair of rear edge portions defining the only location at it is attached to itself. The chin strap is made from a blank having a bow tie shaped configuration with opposite end portions attached to inner opposite portions of an upper edge of the band and interconnected by a middle portion.