Patents by Inventor Joel A. Mutchler

Joel A. Mutchler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200369797
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: August 13, 2020
    Publication date: November 26, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Patent number: 10844147
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: November 24, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joseph A. Curren, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Eric J. Netemeyer, Jamie N. Sutherland, Paul J. Deslauriers, Jeffrey S. Fodor
  • Patent number: 10844148
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: November 24, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joseph A. Curren, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Eric J. Netemeyer, Jamie N. Sutherland, Paul J. Deslauriers, Jeffrey S. Fodor
  • Patent number: 10799847
    Abstract: A polyolefin production system including: a first reactor configured to produce a first discharge slurry having a first polyolefin; a second reactor configured to produce a second discharge slurry having a second polyolefin; and a post-reactor treatment zone having at least a separation vessel configured to receive the second discharge slurry or both the first discharge slurry and the second discharge slurry.
    Type: Grant
    Filed: September 19, 2016
    Date of Patent: October 13, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Maruti Bhandarkar, Elizabeth Ann Benham, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Catherine M. Gill, Thanh T. Nguyen, Timothy O. Odi
  • Patent number: 10781273
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: September 22, 2020
    Assignee: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Joseph A. Curren, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Eric J. Netemeyer, Jamie N. Sutherland, Paul J. Deslauriers, Jeffrey S. Fodor
  • Publication number: 20200262945
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: May 5, 2020
    Publication date: August 20, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Publication number: 20200262944
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: May 5, 2020
    Publication date: August 20, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Patent number: 10703832
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: July 7, 2020
    Assignee: Chevron Phillips Chemical Company LLP
    Inventors: Joseph A. Curren, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Eric J. Netemeyer, Jamie N. Sutherland, Paul J. DesLauriers, Jeffrey S. Fodor
  • Publication number: 20200207885
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: August 12, 2019
    Publication date: July 2, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Publication number: 20200207883
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: August 12, 2019
    Publication date: July 2, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Publication number: 20200207882
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: December 27, 2018
    Publication date: July 2, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeff S. FODOR
  • Publication number: 20200207884
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Application
    Filed: August 12, 2019
    Publication date: July 2, 2020
    Inventors: Joseph A. CURREN, Rebecca A. GONZALES, Scott E. KUFELD, Joel A. MUTCHLER, Eric J. NETEMEYER, Jamie N. SUTHERLAND, Paul J. DESLAURIERS, Jeffrey S. FODOR
  • Patent number: 10696759
    Abstract: Apparatuses and processes that produce multimodal polyolefins, and in particular, polyethylene resins, are disclosed herein. This is accomplished by using two reactors in series, where one of the reactors is a multi-zone circulating reactor that can circulate polyolefin particles through two polymerization zones optionally having two different flow regimes so that the final multimodal polyolefin has improved product properties and improved product homogeneity.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: June 30, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Joseph A. Curren, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Eric J. Netemeyer, Jamie N. Sutherland, Paul J. Deslauriers, Jeffrey S. Fodor
  • Patent number: 10646845
    Abstract: A system and method for a first reactor to produce a transfer slurry having a first polyolefin polymerized in the first reactor, a heat-removal zone to remove heat from the transfer slurry, and a second reactor to receive the transfer slurry cooled by the heat-removal zone, the second reactor to produce a product slurry having a product polyolefin which includes the first polyolefin and a second polyolefin polymerized in the second reactor.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: May 12, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Maruti Bhandarkar, Elizabeth A Benham, Rebecca A. Gonzales, Joel A Mutchler, Catherine M. Gill, Timothy O. Odi, Thanh T. Nguyen, Scott E. Kufeld
  • Patent number: 10478799
    Abstract: A process comprises polymerizing an olefin monomer in a loop reactor in the presence of a catalyst and a diluent, and producing a slurry comprising solid particulate olefin polymer and diluent. The Biot number is maintained at or below about 3.0 within the loop reactor during the polymerizing process. The slurry in the loop reactor forms a slurry film having a film coefficient along an inner surface of the reactor wall, and the film coefficient is less than about 500 BTU·hr?1·ft?2·° F.?1.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: November 19, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott E. Kufeld, Joel A. Mutchler, John D. Hottovy
  • Patent number: 10106634
    Abstract: Processes of forming polyolefins are described herein. One or more specific embodiments of the processes generally include introducing olefin monomer selected from C2-C3 olefins into a first reaction zone under first polymerization conditions to form a first polyolefin; withdrawing a transfer effluent from the first reaction zone, the transfer effluent including first polyolefin and unreacted olefin monomer; introducing the transfer effluent, a comonomer selected from C4-C8 olefins, and additional olefin monomer to a second reaction zone under second polymerization conditions to form a second reactor product; maintaining an essentially constant comonomer:olefin monomer ratio in the second reaction zone; and withdrawing at least a portion of the second reactor product, wherein the second reactor product includes a bimodal polyolefin.
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: October 23, 2018
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott E. Kufeld, Joel A. Mutchler
  • Publication number: 20180272309
    Abstract: A system and method for a first reactor to produce a transfer slurry having a first polyolefin polymerized in the first reactor, a heat-removal zone to remove heat from the transfer slurry, and a second reactor to receive the transfer slurry cooled by the heat-removal zone, the second reactor to produce a product slurry having a product polyolefin which includes the first polyolefin and a second polyolefin polymerized in the second reactor.
    Type: Application
    Filed: June 1, 2018
    Publication date: September 27, 2018
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Maruti Bhandarkar, Elizabeth A. Benham, Rebecca A. Gonzales, Joel A. Mutchler, Catherine M. Gill, Timothy O. Odi, Thanh T. Nguyen, Scott E. Kufeld
  • Patent number: 9962670
    Abstract: Embodiments of the present application provide a method for manufacturing a polyolefin and a system for implementing the method. The method comprises combining a catalyst with a diluent mixture containing a diluent and an olefin monomer in a polymerization reactor. The diluent may comprise propane, butane, or isobutane, or a combination thereof. The polymerization reactor is operated at a pressure above a critical pressure of the diluent, but below the critical temperature of the diluent.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: May 8, 2018
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: John D. Hottovy, Joel A. Mutchler
  • Patent number: 9963523
    Abstract: A system and method for discharging a transfer slurry from a first polymerization reactor through a transfer line to a second polymerization reactor, the transfer slurry including at least diluent and a first polyethylene. A product slurry is discharged from the second polymerization reactor, the product slurry including at least diluent, the first polyethylene, and a second polyethylene. The velocity, pressure drop, or pressure loss due to friction in the transfer line is determined, and a process variable adjusted in response to the velocity, pressure drop, or pressure loss not satisfying a specified value.
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: May 8, 2018
    Assignee: CHEVRON PHILLIPS CHEMICAL COMPANY, LP
    Inventors: Maruti Bhandarkar, Elizabeth Ann Benham, Rebecca A. Gonzales, Scott E. Kufeld, Joel A. Mutchler, Catherine M. Gill, Thanh T. Nguyen, Timothy O. Odi
  • Publication number: 20180057623
    Abstract: Processes of forming polyolefins are described herein. One or more specific embodiments of the processes generally include introducing olefin monomer selected from C2-C3 olefins into a first reaction zone under first polymerization conditions to form a first polyolefin; withdrawing a transfer effluent from the first reaction zone, the transfer effluent including first polyolefin and unreacted olefin monomer; introducing the transfer effluent, a comonomer selected from C4-C8 olefins, and additional olefin monomer to a second reaction zone under second polymerization conditions to form a second reactor product; maintaining an essentially constant comonomer:olefin monomer ratio in the second reaction zone; and withdrawing at least a portion of the second reactor product, wherein the second reactor product includes a bimodal polyolefin.
    Type: Application
    Filed: November 6, 2017
    Publication date: March 1, 2018
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: Scott E. Kufeld, Joel A. Mutchler