Abstract: Two vertically offset thermistors for sensing a fluid such as oil and refrigerant in a compressor shell are monitored by a method that takes into account rapidly changing conditions within the shell. The system can determine the fluid's sump temperature, high/low liquid levels, and can determine whether the thermistors are sensing the fluid as a liquid, gas, or a mixture of the two, such as a foam or mist of liquid and gas. For greater accuracy, thermistor readings can be dithered and filtered to provide temperature or voltage values having more significant digits than the readings originally processed through a limited-bit A/D converter. For faster response, limited microprocessor time is conserved by sampling thermistor readings at strategic periods that enable the microprocessor to identify certain conditions and temperatures via simple delta-temperature ratios and undemanding equations rather than resorting to exponential functions or lookup tables to determine time constants.

Abstract: Two vertically offset thermistors for sensing a fluid such as oil and refrigerant in a compressor shell are monitored by a method that takes into account rapidly changing conditions within the shell. The system can determine the fluid's sump temperature, high/low liquid levels, and can determine whether the thermistors are sensing the fluid as a liquid, gas, or a mixture of the two, such as a foam or mist of liquid and gas. For greater accuracy, thermistor readings can be dithered and filtered to provide temperature or voltage values having more significant digits than the readings originally processed through a limited-bit A/D converter. For faster response, limited microprocessor time is conserved by sampling thermistor readings at strategic periods that enable the microprocessor to identify certain conditions and temperatures via simple delta-temperature ratios and undemanding equations rather than resorting to exponential functions or lookup tables to determine time constants.

Abstract: Two vertically offset thermistors for sensing a fluid such as oil and refrigerant in a compressor shell are monitored by a method that takes into account rapidly changing conditions within the shell. The system can determine the fluid's sump temperature, high/low liquid levels, and can determine whether the thermistors are sensing the fluid as a liquid, gas, or a mixture of the two, such as a foam or mist of liquid and gas. For greater accuracy, thermistor readings can be dithered and filtered to provide temperature or voltage values having more significant digits than the readings originally processed through a limited-bit A/D converter. For faster response, limited microprocessor time is conserved by sampling thermistor readings at strategic periods that enable the microprocessor to identify certain conditions and temperatures via simple delta-temperature ratios and undemanding equations rather than resorting to exponential functions or lookup tables to determine time constants.

Abstract: A refrigerant system comprising a compressor, a condenser, an electronic expansion valve, and an evaporator is controlled in a normal operating mode to meet moderate cooling loads; however, when the load approaches that which is sufficient to induce liquid refrigerant carryover from the evaporator to the compressor, the system is controlled in a capped operating mode to limit a certain thermodynamic variable rather than controlled to meet the high load. In the normal mode, the compressor and/or the expansion valve might be controlled in response to the amount of superheat of the refrigerant leaving the evaporator or the level of liquid refrigerant in the evaporator. In the capped operating mode, the compressor and/or the expansion valve might be controlled to limit a variable such as the compressor's capacity, the saturated pressure or dynamic pressure of the refrigerant entering the compressor, or the refrigerant's mass flow rate.

Abstract: A method of controlling a refrigerant chiller system is particularly suited for chillers where the water being chilled (or some other liquid) flows through the chiller's evaporator at a flow rate that is variable and is not directly known. To effectively control the chiller and maintain the temperature of the water leaving the evaporator at a desired target temperature, the cooling capacity of the chiller's evaporator is estimated based the degree of valve opening of an expansion valve, a pressure differential across the expansion valve, and a change in enthalpy per unit mass of the refrigerant flowing through the evaporator. In some embodiments, the chiller system includes multiple refrigerant circuits that are hermetically isolated from each other.

Abstract: A stepper motor driving a driven member is calibrated by periodically driving the member from its current operational position to an end stop of the driven member's total travel range; however, the driven member approaches the end stop in a series of ever-shorter travel segments. The first travel segment is less than ? the total travel range to compensate for a possible sudden speed reversal, which can be accidentally triggered by the driven member reaching and “bouncing off” the end stop. Limiting the commanded first travel segment to less than ? the total travel range prevents the driven member from reaching an opposite travel limit should the driven member suddenly reverse direction at three times the normal forward speed, wherein such triple speed is characteristic of reverse-speed situations.

Abstract: A stepper motor driving a driven member is calibrated by periodically driving the member from its current operational position to an end stop of the driven member's total travel range; however, the driven member approaches the end stop in a series of ever-shorter travel segments. The first travel segment is less than ? the total travel range to compensate for a possible sudden speed reversal, which can be accidentally triggered by the driven member reaching and “bouncing off” the end stop. Limiting the commanded first travel segment to less than ? the total travel range prevents the driven member from reaching an opposite travel limit should the driven member suddenly reverse direction at three times the normal forward speed, wherein such triple speed is characteristic of reverse-speed situations.

Abstract: A refrigerant system comprising a compressor, a condenser, an electronic expansion valve, and an evaporator is controlled in a normal operating mode to meet moderate cooling loads; however, when the load approaches that which is sufficient to induce liquid refrigerant carryover from the evaporator to the compressor, the system is controlled in a capped operating mode to limit a certain thermodynamic variable rather than controlled to meet the high load. In the normal mode, the compressor and/or the expansion valve might be controlled in response to the amount of superheat of the refrigerant leaving the evaporator or the level of liquid refrigerant in the evaporator. In the capped operating mode, the compressor and/or the expansion valve might be controlled to limit a variable such as the compressor's capacity, the saturated pressure or dynamic pressure of the refrigerant entering the compressor, or the refrigerant's mass flow rate.

Abstract: Two vertically offset thermistors for sensing a fluid such as oil and refrigerant in a compressor shell are monitored by a method that takes into account rapidly changing conditions within the shell. The system can determine the fluid's sump temperature, high/low liquid levels, and can determine whether the thermistors are sensing the fluid as a liquid, gas, or a mixture of the two, such as a foam or mist of liquid and gas. For greater accuracy, thermistor readings can be dithered and filtered to provide temperature or voltage values having more significant digits than the readings originally processed through a limited-bit A/D converter. For faster response, limited microprocessor time is conserved by sampling thermistor readings at strategic periods that enable the microprocessor to identify certain conditions and temperatures via simple delta-temperature ratios and undemanding equations rather than resorting to exponential functions or lookup tables to determine time constants.

Abstract: A method of determining a fluid or material level. The method comprises the steps of: providing, at a first frequency, a current operatively capable of changing a capacitor; charging at least first and second capacitive devices to a predetermined voltage using the provided current; measuring the amount of current respectively necessary to charge the first and second capacitive devices to the predetermined voltage; determining a liquid level based on the measured signals from charging the first and second capacitive devices; and varying the first frequency.

Abstract: A communications protocol for a communications bus wherein messages are transmitted to a plurality of devices communicating by a bus. Each message includes a unique code indicating the end of the message and that same unique code triggers a transfer of communications control to another device of the plurality of devices.

Abstract: A flow control device. The flow control device comprises a valve; an actuator operably connected to and positioning the valve and a controller operably connected to the actuator and providing control signals thereto. An external signal provides control input to the controller. A magnetically actuated sensor is operatively connected to the controller and provides a signal thereto in response to the movement of a magnetic field.

Abstract: A flow control device. The flow control device comprises a valve; an actuator operably connected to and positioning the valve and a controller operably connected to the actuator and providing control signals thereto. An external signal provides control input to the controller. A magnetically actuated sensor is operatively connected to the controller and provides a signal thereto in response to the movement of a magnetic field.

Abstract: A system for driving a stepper motor and adapting characteristic parameters of the stepper motor comprising a driver sub-system, responsive to control signals, for transferring power to the stepper motor. A power supply provides a driver current to the driver sub-system. A current detection device, responsive to the driver current, generates a digital feedback signal representative of the driver current. A digital processor, responsive to the digital feedback signal, generates the control signals. The digital processor is further responsive to a software algorithm to generate the control signals. These control signals provide functionality comprising detecting forces applied by the stepper motor to a load preventing a stall condition, adapting stepper motor speed and torque parameters, and limiting applied forces and driver current.

Abstract: A three-phase power system comprising a simple, low cost processor and associated software algorithms for determining true three-phase power factor without having to convert between wye and delta configurations and without having to employ trigonometric calculations or having to measure phase. The processor monitors the source power lines of the three-phase power system by sampling voltage levels and current levels from these power lines and generates data values representative of instantaneous and average three-phase power factor from these levels. The processor uses these data values of power factor and algorithms to detect momentary power loss conditions and surge conditions and takes action to protect the motor and load of the three-phase power system from damage when these conditions occur.

Abstract: A communications protocol for a communications bus wherein messages are transmitted to a plurality of devices communicating by means of a bus. Each message includes a unique code indicating the end of the message and that same unique code triggers a transfer of communications control to another device of the plurality of devices.

Abstract: A flow control device. The flow control device comprises a valve; an actuator operably connected to and positioning the valve and a controller operably connected to the actuator and providing control signals thereto. An external signal provides control input to the controller. A magnetically actuated sensor is operatively connected to the controller and provides a signal thereto in response to the movement of a magnetic field.