Abstract: A method and apparatus for maximizing print quality in a thermal printer uses a ribbon condition monitor to detect the condition of a multipass thermal ribbon. Data related to the condition of the thermal ribbon at each individual pixel is used to determine a custom energization signal for each thermal print element. In one embodiment, the system utilizes a history memory to track the prior heating history of each thermal print element and an ink memory to track the prior use of each location on the thermal print ribbon corresponding to the thermal print elements. The data from the history memory and the ink memory are combined to form an index to a table memory containing data corresponding to a plurality of energization signal levels for a particular print medium. The data in the table memory provides the custom energization signal for each of the thermal print elements. In an alternative embodiment, a light source and detector are used to determine the thickness of ink remaining on the thermal ribbon.

Abstract: A gapless label media which can be carried by a liner or be linerless. Apparatus is also disclosed for printing on and applying resultant labels which are staggered laterally across the media width. In an embodiment of the invention, the label printer comprises a printhead for printing on the media, a sensor sensing the leading edge of each first label at a known distance from the printhead, and a drive system moving the plurality of labels from a position of the sensor to a pre-established print position under the printhead. In another embodiment of the present invention, in which there may be lateral drift of the labels, the sensor senses along a path having a width greater than a maximum amount of lateral drift of the plurality of labels. Alternatively, plural sensors may be utilized to detect plural paths through the labels to detect lateral drift of the labels, or to detect alternating ones of the labels.

Abstract: A method and apparatus for maximizing print quality in a thermal printer uses a ribbon condition monitor to detect the condition of a multipass thermal ribbon. Data related to the condition of the thermal ribbon at each individual pixel is used to determine a custom energization signal for each thermal print element. In one embodiment, the system utilizes a history memory to track the prior heating history of each thermal print element and an ink memory to track the prior use of each location on the thermal print ribbon corresponding to the thermal print elements. The data from the history memory and the ink memory are combined to form an index to a table memory containing data corresponding to a plurality of energization signal levels for a particular print medium. The data in the table memory provides the custom energization signal for each of the thermal print elements. In an alternative embodiment, a light source and detector are used to determine the thickness of ink remaining on the thermal ribbon.

Abstract: A gapless label media which can be carried by a liner or be linerless. Apparatus is also disclosed for printing on and applying resultant labels which are staggered laterally across the media width. In an embodiment of the invention, the label printer comprises a printhead for printing on the media, a sensor sensing the leading edge of each first label at a known distance from the printhead and a drive system moving the plurality of labels from a position of the sensor to a pre-established print position under the printhead. In another embodiment of the present invention, in which there may be lateral drift of the labels, the sensor senses along a path having a width greater than a maximum amount of lateral drift of the plurality of labels. Alternatively, plural sensors may be utilized to detect plural paths through the labels to detect lateral drift of the labels, or to detect alternating ones of the labels.

Abstract: A thermal printer is provided with an integrated sensor that detects the printhead position without requiring a custom cable assembly or other sensing components. The thermal printer comprises a rotatable platen and a printhead disposed relative to each other to define a print region therebetween through which a print media is transported. The printhead may be selectively pivoted between a closed position abutting the platen and an open position substantially separated from the platen. The printhead is operable to print information onto the print media as the print media is transported by rotation of the platen when the printhead is pivoted to the closed position. The printhead further comprises a circuit board coupled thereto that is pivotable in cooperation with the printhead. The circuit board is operably coupled to a central controller to receive control signals and provide the control signals to the printhead.

Abstract: An apparatus for use in a thermal printer for printing bar code symbols onto a paper substrate material is provided which utilizes a ribbon having a multi-transfer ink layer. The thermal printer enables the ink ribbon to be transported at a rate that is selectively lower than the transporting rate of the paper substrate. The thermal printer comprises a platen and a thermal head disposed adjacent to the platen having a region defined therebetween through which the paper substrate material is transported at a first rate. Images or symbols are imprinted onto the paper substrate material by operation of the thermal head in cooperation with ink from the multi-transfer ink ribbon advanced to the region. A supply hub carries a supply of the ribbon, and a first motor is mechanically linked to the supply hub. The first motor rotates the hub in a direction opposite to a direction of advancement of the ribbon.

Abstract: A method and associated apparatus for determining edges of tags/labels carried by a backing strip over a fixed surface. The method comprises the steps of, disposing a sensor above the fixed surface measuring the distance to a surface passing beneath it and outputting a first signal reflecting the distance; receiving and amplifying the first signal to a usable level second signal and outputting the second signal; and, receiving and comparing changes in the second signal to a pre-established threshold amount and outputting a third signal indicating an edge has been found when the second signal changes more than the pre-established threshold amount. Contacting and non-contacting approaches to accomplishing the measurement are disclosed.

Abstract: An apparatus and method for sensing gaps between labels adhered to a backing material in longitudinally spaced-apart positions as the backing material travels along the print path of a thermal printer. An array of light-emitting diodes oriented transverse to the print path illuminates the backing material. A fiber optic detects the light transmitted through the backing material and passes the light to a photodiode. The photodiode produces an analog electrical signal indicative of the amount of light transmitted, which varies depending on whether the light has passed through only the backing material or through both the backing material and the print media it carries. The analog signal is converted to a digital signal which is processed by a microprocessor to monitor and control the advancement of the print media and backing material through the printer.