Patents by Inventor Joern Kohlscheen

Joern Kohlscheen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240093378
    Abstract: The invention relates to a method for producing a coated body, with a substrate and a coating arranged on the substrate, which coating comprises at least one base layer applied to the substrate and at least one metal carbide-containing layer arranged over the base layer, which layers are applied by means of magnetron sputtering. Furthermore, the invention relates to a coated body produced according to the method.
    Type: Application
    Filed: September 20, 2023
    Publication date: March 21, 2024
    Inventors: Joern Kohlscheen, Christian Bareiss, Horst Jaeger, Patrick Kuhlemann, Christoph Gey
  • Publication number: 20230271260
    Abstract: A method for coating a substrate 11 is disclosed. The method includes at least the following steps: depositing a first base layer 22 comprising a nitride of at least Al and Cr on the substrate 11 by physical vapor deposition at a gradually increasing substrate bias voltage from a first substrate bias voltage to a second substrate bias voltage; depositing a second base layer 23 comprising a nitride of at least Al and Cr on the first base layer 22 by physical vapor deposition at a constant substrate bias voltage that is greater or equal to the second substrate bias voltage; and depositing an outermost indicator layer 24 on the second base layer 23, wherein the outermost indicator layer 24 comprises a nitride of Si and Me, wherein Me is at least one of Ti, Zr, Hf, and Cr, wherein the outermost indicator layer 24 is deposited by physical vapor deposition at a substrate bias voltage that is less than the constant substrate bias voltage applied during deposition of the second base layer 23.
    Type: Application
    Filed: April 18, 2023
    Publication date: August 31, 2023
    Inventor: Joern Kohlscheen
  • Patent number: 11731202
    Abstract: A coating includes a first base layer including a nitride of at least Al and Cr, a second base layer including a nitride of at least Al and Cr overlying the first base layer, and an outermost indicator layer overlying the second base layer. The first base layer has a positive residual compressive stress gradient. The second base layer has substantially constant residual compressive stresses. The outermost indicator layer includes a nitride of Si and Me, wherein Me is at least one of Ti, Zr, Hf, and Cr. The outermost indicator layer has residual compressive stresses that are less than the residual compressive stresses of the second base layer.
    Type: Grant
    Filed: April 19, 2021
    Date of Patent: August 22, 2023
    Assignee: KENNAMETAL INC.
    Inventor: Joern Kohlscheen
  • Patent number: 11724317
    Abstract: In one aspect, refractory coatings are described herein having multiple cubic phases. In some embodiments, a coating comprises a refractory layer of TiAlN deposited by PVD adhered to the substrate, the refractory layer comprising a cubic TiAlN phase and a cubic A1N phase, wherein a ratio of intensity in the X-ray diffractogram (XRD) of a (200) reflection of the cubic AlN phase to intensity of a (200) reflection of the cubic TiAlN phase, I(200)/I(200), is at least 0.5.
    Type: Grant
    Filed: March 10, 2022
    Date of Patent: August 15, 2023
    Assignee: KENNAMETAL INC.
    Inventor: Joern Kohlscheen
  • Publication number: 20220331879
    Abstract: A coating includes a first base layer including a nitride of at least Al and Cr, a second base layer including a nitride of at least Al and Cr overlying the first base layer, and an outermost indicator layer overlying the second base layer. The first base layer has a positive residual compressive stress gradient. The second base layer has substantially constant residual compressive stresses. The outermost indicator layer includes a nitride of Si and Me, wherein Me is at least one of Ti, Zr, Hf, and Cr. The outermost indicator layer has residual compressive stresses that are less than the residual compressive stresses of the second base layer.
    Type: Application
    Filed: April 19, 2021
    Publication date: October 20, 2022
    Inventor: Joern Kohlscheen
  • Publication number: 20210285109
    Abstract: A coated body has a substrate and a coating applied to the substrate by physical vapor deposition. The coating includes a main layer adjacent to the substrate and a multilayer adjacent to the main layer. The main layer includes a nitride of at least Al and Ti. The multilayer includes alternating layers of an oxide or oxynitride layer and a nitride layer. The oxide or oxynitride layer includes an oxide or oxynitride of at least one of Zr, Hf, and Cr. The nitride layer includes a nitride of at least one of Zr, Hf, and Cr. A metallic interlayer is between the main layer and the multilayer or between the oxide or oxynitride layer and the nitride layer of the multilayer.
    Type: Application
    Filed: March 12, 2020
    Publication date: September 16, 2021
    Inventors: Joern Kohlscheen, Debangshu Banerjee
  • Patent number: 10982313
    Abstract: A coated body having a substrate and a wear-resistant coating applied to the substrate by physical vapor deposition, the coating comprising a main layer applied to the substrate in a thickness of 1 to 10 ?m, wherein said main layer is formed from a nitride of aluminum and at least one other metal from the group consisting of Ti, Cr, Si, Zr and combinations thereof; and a cover layer adjacent to the main layer at a thickness of 0.1 to 5 ?m, wherein the cover layer comprises at least one alternating layer consisting of an oxynitride layer and a nitride layer arranged over the oxynitride layer, wherein the oxynitride layer is formed from an oxynitride of aluminum and optionally further metals from the group consisting of chromium, hafnium, zirconium, yttrium, silicon and combinations thereof, and the nitride layer is formed from a nitride of aluminum and at least one other metal from the group consisting of Ti, Cr, Si, Zr and combinations thereof.
    Type: Grant
    Filed: May 4, 2017
    Date of Patent: April 20, 2021
    Assignees: KENNAMETAL INC., OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Volker Derflinger, Joern Kohlscheen
  • Publication number: 20210105888
    Abstract: In one aspect, nozzles for arc torches are described herein comprising refractory coatings for increasing nozzle operational lifetimes via resistance to weld splatter and the associated accumulation of molten metal deposits. In one aspect, a nozzle for an arc torch comprises a first body including a central bore and an exterior surface. A coating is adhered to the exterior surface by thermal spray, physical vapor deposition (PVD), or chemical vapor deposition (CVD), the coating comprising a refractory layer including one or more metallic elements selected from the group consisting of aluminum, silicon and metallic elements of Groups IIIB-VIIIB of the Periodic Table and one or more non-metallic elements selected from Groups IIIA, IVA, VA, and VIA of the Periodic Table.
    Type: Application
    Filed: October 4, 2019
    Publication date: April 8, 2021
    Inventors: Robert J. VASINKO, Qingjun ZHENG, Corinne CHARLTON, Joern KOHLSCHEEN
  • Publication number: 20190226075
    Abstract: A coated body having a substrate and a wear-resistant coating applied to the substrate by physical vapor deposition, the coating comprising a main layer applied to the substrate in a thickness of 1 to 10 pm, wherein said main layer is formed from a nitride of aluminum and at least one other metal from the group consisting of Ti, Cr, Si, Zr and combinations thereof; and a cover layer adjacent to the main layer at a thickness of 0.1 to 5 ?m, wherein the cover layer comprises at least one alternating layer consisting of an oxynitride layer and a nitride layer arranged over the oxynitride layer, wherein the oxynitride layer is formed from an oxynitride of aluminum and optionally further metals from the group consisting of chromium, hafnium, zirconium, yttrium, silicon and combinations thereof, and the nitride layer is formed from a nitride of aluminum and at least one other metal from the group consisting of Ti, Cr, Si, Zr and combinations thereof.
    Type: Application
    Filed: May 4, 2017
    Publication date: July 25, 2019
    Inventors: Volker DERFLINGER, Joern KOHLSCHEEN
  • Patent number: 9822438
    Abstract: The invention relates to a method for producing a coated cutting tool in which a coating with at least one oxide layer is applied to a base layer by means of a PVD method. The method includes voltage-pulsed sputtering of at least one cathode metal selected from the group of aluminum, scandium, yttrium, silicon, zinc, titanium, zirconium, hafnium, chromium, niobium, and tantalum, as well as mixtures and alloys thereof in the presence of a reactive gas; and the depositing of at least one oxide layer formed by converting the reactive gas with the sputtered cathode metal onto the base body. The cathode metal includes at least aluminum. Dinitrogen oxide is used as the reactive gas. The at least one oxide layer is in the form of an oxide, mixed oxide, or oxide mixture of the at least one cathode metal.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: November 21, 2017
    Assignee: KENNAMETAL INC.
    Inventor: Joern Kohlscheen
  • Publication number: 20150284837
    Abstract: The invention relates to a method for producing a coated cutting tool in which a coating with at least one oxide layer is applied to a base layer by means of a PVD method. The method includes voltage-pulsed sputtering of at least one cathode metal selected from the group of aluminum, scandium, yttrium, silicon, zinc, titanium, zirconium, hafnium, chromium, niobium, and tantalum, as well as mixtures and alloys thereof in the presence of a reactive gas; and the depositing of at least one oxide layer formed by converting the reactive gas with the sputtered cathode metal onto the base body. The cathode metal includes at least aluminum. Dinitrogen oxide is used as the reactive gas. The at least one oxide layer is in the form of an oxide, mixed oxide, or oxide mixture of the at least one cathode metal.
    Type: Application
    Filed: March 30, 2015
    Publication date: October 8, 2015
    Inventor: Joern Kohlscheen
  • Patent number: 9126273
    Abstract: The invention relates to a tool having at least one layer of TixAl1-xN, where 0.2?x?0.8, which is composed of a plurality of laminar plies to give an overall layer thickness of 0.01 ?m to 3 ?m and which has crystallites having a size of ?10 nm. To produce such a layer, by magnetron sputtering in an N2 atmosphere, Ti and Al are respectively released from separately arranged cathode targets, wherein the tool is moved past the cathode repeatedly at a speed which is such that in each case only a nanocrystalline layer forms upon this movement.
    Type: Grant
    Filed: December 16, 2013
    Date of Patent: September 8, 2015
    Assignee: KENNAMETAL INC
    Inventor: Joern Kohlscheen
  • Publication number: 20140169891
    Abstract: The invention relates to a tool having at least one layer of TixAl1-xN, where 0.2 ?x?0.8, which is composed of a plurality of laminar plies to give an overall layer thickness of 0.01 ?m to 3 ?m and which has crystallites having a size of ?10 nm. To produce such a layer, by magnetron sputtering in an N2 atmosphere, Ti and Al are respectively released from separately arranged cathode targets, wherein the tool is moved past the cathode repeatedly at a speed which is such that in each case only a nanocrystalline layer forms upon this movement.
    Type: Application
    Filed: December 16, 2013
    Publication date: June 19, 2014
    Applicant: Kennametal, Inc.
    Inventor: Joern Kohlscheen
  • Publication number: 20110005549
    Abstract: The invention relates to a process for the thermochemical cleaning and/or stripping of turbine components, in particular engine components, with the steps: Production of a first gaseous mixture containing HF and H2 in which the part by volume of HF in the mixture of HF and H2 is in the range of 2.5 to 45% by volume, and application of the first gaseous mixture containing HF and H2 on and/or in a turbine component for cleaning and/or stripping this turbine component.
    Type: Application
    Filed: February 19, 2009
    Publication date: January 13, 2011
    Applicant: MTU AERO ENGINES GMBH
    Inventors: Horst Pillhöfer, Jörn Kohlscheen, Paul Heilmann
  • Publication number: 20100098971
    Abstract: A coating, in particular for gas turbine components produced of a superalloy, is disclosed. The coating has an outer layer and an inner layer. The outer layer constitutes 10% to 60% of the overall coating and is substantially made of a ?-NiAl phase having an Al proportion between 23 and 35 percent by weight. The inner layer constitutes 90% to 40% of the overall coating and is substantially made of a ?-NiAl phase having an Al proportion of a maximum of 15 percent by weight.
    Type: Application
    Filed: February 14, 2008
    Publication date: April 22, 2010
    Inventors: Horst Pillhoefer, Heinrich Walter, Markus Niedermeier, Joern Kohlscheen
  • Patent number: 6881950
    Abstract: A method produces a three-dimensional macro-molecular structure on a substrate in a vacuum. In this method, a solution of a solvent and a macro-molecular species is provided. The solution is ionized to provide ionized molecules of the solvent and molecules of the macro-molecular species. The ionized molecules of the solvent have a first electrical charge and the molecules of the macro-molecular species have a second electrical charge equivalent to the first electrical charge. As such, the ionized molecules of the solvent and the molecules of the macro-molecular species naturally repel each other. The molecules of the macro-molecular species are deposited on the substrate in the vacuum to produce the three-dimensional macro-molecular structure.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: April 19, 2005
    Assignee: University of South Florida
    Inventors: Rudiger Schlaf, Joern Kohlscheen, Chris Braunagel
  • Publication number: 20030218127
    Abstract: A method produces a three-dimensional macro-molecular structure on a substrate in a vacuum. In this method, a solution of a solvent and a macro-molecular species is provided. The solution is ionized to provide ionized molecules of the solvent and molecules of the macro-molecular species. The ionized molecules of the solvent have a first electrical charge and the molecules of the macro-molecular species have a second electrical charge equivalent to the first electrical charge. As such, the ionized molecules of the solvent and the molecules of the macro-molecular species naturally repel each other. The molecules of the macro-molecular species are deposited on the substrate in the vacuum to produce the three-dimensional macro-molecular structure.
    Type: Application
    Filed: April 14, 2003
    Publication date: November 27, 2003
    Inventors: Rudiger Schlaf, Joern Kohlscheen, Chris Braunagel