Patents by Inventor Johann Karner

Johann Karner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220372629
    Abstract: A substrate having a multilayer coating system in the form of a surface coating, which has an outer cover layer comprising amorphous carbon, and a coating process for producing a substrate. At least a first MoaNx support layer is provided between the substrate and the cover layer, which support layer has a nitrogen content x, referred to an Mo content a, which is in the range of 25 at %?x?55 at %, with x+a=100 at %.
    Type: Application
    Filed: September 17, 2020
    Publication date: November 24, 2022
    Applicant: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Jörg VETTER, Jürgen BECKER, Johann KARNER
  • Publication number: 20220275498
    Abstract: A method to produce a hard coating onto a substrate, wherein the hard coating comprises a hydrogen-free amorphous carbon coating, wherein the amorphous carbon coating is deposited onto the substrate using a cathodic arc discharge deposition technique, wherein a bias voltage is applied to the substrate with an absolute value that is greater than 0 V, preferably greater than 10 V and less than 1000 V, and wherein the absolute value of the bias voltage is increased during the coating process to obtain a first structure and a second structure and a gradient between the first and the second structure along the coating thickness, wherein the first and the second structure comprise sp2 and sp3 carbon bonds but differ in their relative concentration, wherein at least one coating pause is applied during the coating process in order to reduce the substrate temperature during the coating pause.
    Type: Application
    Filed: July 31, 2020
    Publication date: September 1, 2022
    Inventors: Jürgen BECKER, Neir BEGANOVIC, Johann KARNER, Timea STELZIG, Jörg VETTER
  • Publication number: 20220145442
    Abstract: A component including a substrate surface coated with a coating including at least one MoN layer having a thickness not less than 40 nm. Between the substrate surface and the at least one MoN layer the component includes: i) a substrate surface hardened layer, which is a hardened, nitrogen-containing substrate surface layer that is the result of a nitriding treatment carried out at the substrate surface and has a thickness not less than 10 nm, preferably not less than 20 nm and not greater than 150 nm, and/or ii) a layer system composed of more than 2 MoN layers and more than 2 CrN layers, wherein the MoN and CrN layers forming the layer system are individual layers deposited alternatingly one on each other forming a multilayer MoN/CrN coating film.
    Type: Application
    Filed: October 18, 2021
    Publication date: May 12, 2022
    Inventors: Johann Karner, Volker Derflinger, Maximilian Erich Luichti
  • Patent number: 11168392
    Abstract: A component including a substrate surface coated with a coating including at least one MoN layer having a thickness not less than 40 nm. Between the substrate surface and the at least one MoN layer the component includes: i) a substrate surface hardened layer, which is a hardened, nitrogen-containing substrate surface layer that is the result of a nitriding treatment carried out at the substrate surface and has a thickness not less than 10 nm, preferably not less than 20 nm and not greater than 150 nm, and/or ii) a layer system composed of more than 2 MoN layers and more than 2 CrN layers, wherein the MoN and CrN layers forming the layer system are individual layers deposited alternatingly one on each other forming a multilayer MoN/CrN coating film.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: November 9, 2021
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄHHIKON
    Inventors: Johann Karner, Volker Derflinger, Maximilian Erich Luichti
  • Patent number: 11155914
    Abstract: The present invention relates to a component comprising a surface coated with a coating comprising a MoxCryN layer, where x and y correspond to the coefficients of Mo content and Cr content in atomic percentage, respectively, when only Mp and Cr are considered, and so x+y is considered to be 100 at %.
    Type: Grant
    Filed: April 7, 2017
    Date of Patent: October 26, 2021
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Johann Karner, Neir Beganovic, Juergen Ramm, Beno Widrig
  • Publication number: 20190153584
    Abstract: The present invention relates to a component comprising a surface coated with a coating comprising a MoxCryN layer, where x and y correspond to the coefficients of Mo content and Cr content in atomic percentage, respectively, when only Mp and Cr are considered, and so x+y is considered to be 100 at %.
    Type: Application
    Filed: April 7, 2017
    Publication date: May 23, 2019
    Applicant: Oerlikon Surface Solutions AG, Pfäffikon
    Inventors: Johann KARNER, Neir BEGANOVIC, Juergen RAMM, Beno WIDRIG
  • Patent number: 10106881
    Abstract: A coating and a method for the production thereof. The coating includes at least one Mo—N-based layer of hard material which at least predominantly contains the hexagonal phase of the molybdenum nitride ?-MoN. The intensity ratio of the two peaks (?-MoN 220)/(?-MoN 200) are ?3, preferably ?10, especially preferably ?30.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: October 23, 2018
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Jurgen Ramm, Johann Karner
  • Publication number: 20180135164
    Abstract: A component including a substrate surface coated with a coating including at least one MoN layer having a thickness not less than 40 nm. Between the substrate surface and the at least one MoN layer the component includes: i) a substrate surface hardened layer, which is a hardened, nitrogen-containing substrate surface layer that is the result of a nitriding treatment carried out at the substrate surface and has a thickness not less than 10 nm, preferably not less than 20 nm and not greater than 150 nm, and/or ii) a layer system composed of more than 2 MoN layers and more than 2 CrN layers, wherein the MoN and CrN layers forming the layer system are individual layers deposited alternatingly one on each other forming a multilayer MoN/CrN coating film.
    Type: Application
    Filed: May 25, 2016
    Publication date: May 17, 2018
    Inventors: Johann Karner, Volker Derflinger, Maximilian Erich Luichtl
  • Publication number: 20170029930
    Abstract: A coating and a method for the production thereof. The coating includes at least one Mo—N-based layer of hard material which at least predominantly contains the hexagonal phase of the molybdenum nitride ?-MoN. The intensity ratio of the two peaks (?-MoN 220)/(?-MoN 200) are ?3, preferably ?10, especially preferably ?30.
    Type: Application
    Filed: December 1, 2014
    Publication date: February 2, 2017
    Inventors: Jürgen RAMM, Johann KARNER
  • Patent number: 7192483
    Abstract: The present invention relates to a method for diamond coating of substrates in which the substrate is exposed in a vacuum atmosphere to a reactive gas mixture excited by means of a plasma discharge, the plasma discharge comprising a plasma beam (14) in an evacuated receiver (16) that is formed between a cathode chamber (1) and an anode (2), and the reactive gas mixture comprising a reactive gas and a working gas, the reactive gas in (9) and the working gas in (8) and/or (9) introduced into the receiver, and the receiver (16) is evacuated by a pump arrangement (15), and the hydrogen concentration of the reactive gas mixture being 0–45 vol. %.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: March 20, 2007
    Assignee: Unaxis Balzers Aktiengesellschaft
    Inventors: David Franz, Johann Karner
  • Publication number: 20050028737
    Abstract: Vacuum treatment installation with a vacuum treatment chamber containing a plasma discharge configuration as well as a gas supply configuration. The plasma discharge configuration has at least two plasma beam discharge configurations with substantially parallel discharge axes and a deposition configuration is positioned along a surface which extends at predetermined distances from the beam axes and along a substantial section of the longitudinal extent of the discharge beam.
    Type: Application
    Filed: January 16, 2004
    Publication date: February 10, 2005
    Applicant: Unaxis Balzers Aktiengesellschaft
    Inventors: Johann Karner, Mauro Pedrazzini
  • Publication number: 20050016444
    Abstract: The present invention relates to a method for diamond coating of substrates in which the substrate is exposed in a vacuum atmosphere to a reactive gas mixture excited by means of a plasma discharge, the plasma discharge comprising a plasma beam (14) in an evacuated receiver (16) that is formed between a cathode chamber (1) and an anode (2), and the reactive gas mixture comprising a reactive gas and a working gas, the reactive gas in (9) and the working gas in (8) and/or (9) introduced into the receiver, and the receiver (16) is evacuated by a pump arrangement (15), and the hydrogen concentration of the reactive gas mixture being 0-45 vol. %.
    Type: Application
    Filed: October 7, 2002
    Publication date: January 27, 2005
    Inventors: David Franz, Johann Karner
  • Patent number: 6703081
    Abstract: Vacuum treatment installation with a vacuum treatment chamber containing a plasma discharge configuration as well as a gas supply configuration. The plasma discharge configuration has at least two plasma beam discharge configurations with substantially parallel discharge axes and a deposition configuration is positioned along a surface which extends at predetermined distances from the beam axes and along a substantial section of the longitudinal extent of the discharge beam.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: March 9, 2004
    Assignee: Unaxis Balzers Aktiengesellschaft
    Inventors: Johann Karner, Mauro Pedrazzini
  • Patent number: 6685994
    Abstract: Method for coating workpieces generates a beam of a plasma in an evacuated container. A region of highest plasma density is at the beam axis and workpieces having surfaces to be coated, are radially offset from, and extend along the axis with the surfaces facing the axis and being in the container. Fresh reactive gas is inlet into the container and consumed gas is removed from the container. Coating material is deposited upon the surfaces with a deposition rate of at least 400 nm/min and at a maximum temperature of the surfaces being 550° C.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: February 3, 2004
    Assignee: Unaxis Balzers Aktiengesellschaft
    Inventors: Johann Karner, Mauro Pedrazzini, Christoph Hollenstein, David Franz
  • Publication number: 20020114898
    Abstract: Vacuum treatment installation with a vacuum treatment chamber containing a plasma discharge configuration as well as a gas supply configuration. The plasma discharge configuration has at least two plasma beam discharge configurations with substantially parallel discharge axes and a deposition configuration is positioned along a surface which extends at predetermined distances from the beam axes and along a substantial section of the longitudinal extent of the discharge beam.
    Type: Application
    Filed: January 11, 2002
    Publication date: August 22, 2002
    Inventors: Johann Karner, Mauro Pedrazzini
  • Patent number: 6096377
    Abstract: A method for coating a sintered metal carbide substrate with a diamond film is disclosed, which comprises subjecting the substrate to a selective tungsten carbide etching step; subjecting the substrate to a selective Co etching step; and subsequently coating a desired section of the substrate with the diamond film, and where after completion of the selective tungsten carbide etching step and prior to diamond coating the substrate is nucleated with diamond powder through friction contact.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: August 1, 2000
    Assignee: Balzers Hochvakuum AG
    Inventors: Johann Karner, Wolfgang Schoeb
  • Patent number: 5902649
    Abstract: A process provides for the reactive treatment of workpieces in which a plasma beam is produced in an evacuated recipient. With respect to the area of the highest plasma density along the beam axis, workpieces are arranged in a radially offset manner. Fresh reactive gas is charged into the recipient and used-up gas is sucked out of the recipient. A vacuum treatment system comprises a plasma beam production arrangement, a gas inlet operatively connected with a reactive gas supply, an axially extending workpiece carrier arrangement radially set off from an axis of a plasma beam produced by the plasma beam production arrangement. The workpiece carrier arrangement mounts a rotational surface coaxial with respect to the axis of the plasma beam and a gas suction system. The process and system are used to deposit metastable layers, including cBN-layers, .alpha.-Al.sub.2 O.sub.3 layers, C.sub.3 N.sub.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: May 11, 1999
    Assignee: Balzers Aktiengesellschaft
    Inventors: Johann Karner, Mauro Pedrazzini, Erich Bergmann
  • Patent number: 5897942
    Abstract: In order to improve the wear resistancy--including adherence behaviour, ductility and shearing strength--at a diamond coated multiphase body, an element enrichment is applied in controlled manner in the interphase of base body and diamond layer.
    Type: Grant
    Filed: April 20, 1995
    Date of Patent: April 27, 1999
    Assignee: Balzers Aktiengesellschaft
    Inventors: Johann Karner, Erich Bergmann, Mauro Pedrazzini, Ingrid Reineck, Mats E. Sjostrand
  • Patent number: 5753045
    Abstract: A process provides for the reactive treatment of workpieces in which a plasma beam is produced in an evacuated recipient. With respect to the area of the highest plasma density along the beam axis, workpieces are arranged in a radially offset manner. Fresh reactive gas is charged into the recipient and used-up gas is sucked out of the recipient. A vacuum treatment system comprises a plasma beam production arrangement, a gas inlet operatively connected with a reactive gas supply, an axially extending workpiece carrier arrangement radially set off from an axis of a plasma beam produced by the plasma beam production arrangement. The workpiece carrier arrangement mounts a rotational surface coaxial with respect to the axis of the plasma beam and a gas suction system. The process and system are used to deposit metastable layers, including cBN-layers, .alpha.-Al.sub.2 O.sub.3 layers, C.sub.3 N.sub.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: May 19, 1998
    Assignee: Balzers Aktiengesellschaft
    Inventors: Johann Karner, Mauro Pedrazzini, Erich Bergmann
  • Patent number: 5616373
    Abstract: The invention relates to a method for depositing a diamond coating on a workpiece, for instance a drawing die or a tool punch, whereby a reactive plasma supported coating method is used. According to the invention the generation of the plasma is made by a direct current discharge, whereby additionally a flow of charged particles is fed into the discharge gap; according to the invention the workpiece to be coated is positioned in the discharge gap. Due to the inventive design a relatively long discharge gap can be used, such that also large surface areas can be coated; the coating is made at a location of the highest homogeneity and density of the plasma. By means of the invention a method is provided which can be controlled regarding financial expenses and in a reliable manner and which is suitable for large surface area coating.
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: April 1, 1997
    Assignee: Balzers Aktiengesellschaft
    Inventors: Johann Karner, Erich Bergmann, Helmut Daxinger