Abstract: Multilayer laminates including films, sheets, preforms, containers and other articles having at least one wholly aromatic, amorphous, stretchable liquid crystalline polymer layer with at least one non-liquid crystalline thermoplastic polyester layer are provided as well as methods for producing and stretching the multilayer articles. The laminates are suitable for thermoforming and stretch blow molding applications and may be stretched to at least 100 percent elongation at temperatures below 200° C. and at high total draw ratios without fractures or tears. Containers suitable for food or beverage products may be produced from the laminates.

Abstract: A process for producing LCP films that have improved tear resistance, improved balance of physical properties, and relatively wrinkle-free surfaces. An annular co-extrusion die is used to line the LCP with one or more surface layers of a nonadherent polymer before the LCP becomes shear oriented. The multi-layer tube formed by the co-extrusion is sealed, stretched and cooled by passing it over a sizing mandrel. The tube is slit open into a flat configuration.

Abstract: A process for treating a liquid crystal polymer film which includes the steps of: heating a film obtained by extrusion molding of a liquid crystal polymer, while contacting at least one surface of the film with a supporting body, to melt the polymer; cooling the melted polymer to form a solidified polymer layer; and separating the solidified polymer layer from the supporting body. The process readily provides liquid crystal polymer films having excellent resistance to intra-layer delamination and high tensile strength and elongation, as well as excellent resistance to abrasion, dimensional stability when heated, and resistance to folding.

Abstract: A contactless method for knurling thermoplastic film to improve its winding characteristics is disclosed. A preferred embodiment employs an ink jet printer to intermittently deposit ink upon at least one margin of the moving film surface. A second preferred embodiment employs a laser to intermittently modify at least one margin of the moving film surface. The invention eliminates the problem of stress gradient during web transport prior to winding which is inherent in contact knurling and particularly troublesome in the manufacture of high modulus, relatively thin thermoplastic films.

Abstract: An improved process for the manufacture of stretched polymeric films. In this process more than two plies of polymeric film are simultaneously stretched. The process of this invention is particularly applicable to those films which must remain free of surface irregularities. For example, the properties of microporous polymeric films are significantly improved by the process of this invention.