Abstract: A patterned apertured web includes a plurality of first arrays forming a first zone in the patterned apertured web. At least some of the first arrays include a first plurality of land areas and a first plurality of apertures. At least some of the first plurality of land areas surround at least some of the first plurality of apertures. The first plurality of apertures of the first zone have a plurality of Interaperture Distances, according to the Aperture Test. The Interaperture Distances of the first zone have a first distribution having a first mean and a first median. The first mean is greater than the first median by at least 4%.

Abstract: Methods for making tip bonded formed laminates are made from multiple layers of formed substrates made from films which are bonded together at the tips of their formed protrusions. Tip bonded laminates can be designed with greater resistance to bending, improved resilience to compression, and can be patterned for directionally oriented responses to tensile loads. Also, tip bonded formed laminates made from multiple layers of formed substrates can use their layered structure to provide better aesthetics as well as better physical properties such as improved puncture resistance. Tip bonded formed laminates can be configured with thicker portions and designed patterns, which are appealing to consumers. A tip bonded formed laminate can be made from two or more formed substrates and can be used instead of a single, thick, unformed, substrate, so the laminate can use about the same amount of material, while still providing surprising functional benefits.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described. The topsheet has an array of apertures forming apertured indicia. The array of apertures includes a first plurality of apertures having a first aspect ratio; a second plurality of apertures having a second aspect ratio and a first Absolute Feret Angle; and a third plurality of apertures having a third aspect ratio and a second Absolute Feret Angle, wherein the first Absolute Feret Angle and the second Absolute Feret Angle are different, and wherein the first aspect ratio is less than the second and third aspect ratios.

Abstract: A diaper includes a liquid permeable topsheet including a patterned apertured nonwoven material. The patterned apertured nonwoven material includes a plurality of land areas in the patterned apertured nonwoven material and a plurality of apertures defined in the patterned apertured nonwoven material. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The plurality of apertures are non-homogeneous in a repeat unit such that at least two apertures of the plurality of apertures have a different size or a different shape.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Abstract: Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

Abstract: Bonded formed laminates, and methods for making bonded formed laminates, are made from multiple layers of formed substrates comprising at least one nonwoven formed substrate which are bonded together at the distal ends or bases of protrusions formed in the substrates. The bonded formed laminate provides a very soft and lofty structure that is sustainable under compression.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The patterned apertured web has a plurality of Interaperture Distances, according to the Aperture Test herein. The Interaperture Distances have a distribution having a median and a mean, wherein the mean is different than the median. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Abstract: Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described herein. The topsheet includes a first zone disposed between a second zone and a third zone; a first end area and a second end area; and an array of features which includes one of apertures, tufts, ridges, or grooves disposed in the first zone. A plurality of bond sites are disposed in the second and third zones. The plurality of bond sites are configured in a curvilinear manner in at least the first end area or the second end area and mask a boundary of the first zone.

Abstract: A method of forming deformations in a nonwoven web includes the steps of: a) providing a precursor nonwoven web; b) providing a pair of forming members which include: a first forming member having a surface comprising a plurality of discrete, spaced apart male forming elements; and a second forming member having a surface comprising a plurality of recesses in the second forming member, wherein the recesses are aligned and configured to receive the male forming elements therein, wherein the recesses have a plan view periphery that is larger than, and may completely surround, the plan view periphery of the male elements; and c) mechanically deforming the precursor nonwoven web with the forming members by placing the precursor nonwoven web between the forming members. The method forms a nonwoven web having a generally planar first region and a plurality of discrete deformations.

Abstract: A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The patterned apertured web has a plurality of Interaperture Distances, according to the Aperture Test herein. The Interaperture Distances have a distribution having a median and a mean, wherein the mean is different than the median. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Abstract: Patterned apertured webs are provided. The patterned apertured webs include a plurality of land areas and a plurality of apertures defined in the patterned apertured webs. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured webs have an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test.

Abstract: A method of forming a three-dimensional laminate for an absorbent article is provided. The method comprises providing a first nonwoven layer, providing a second nonwoven layer, and applying a pre-strain force to the first nonwoven layer or to the second nonwoven layer. The method comprises joining the first nonwoven layer to the second nonwoven layer while the first nonwoven layer or the second nonwoven layer is in a pre-strained condition, and releasing the pre-strain force to form the three-dimensional laminate.

Abstract: A laminate comprising a first nonwoven layer comprising a plurality of apertures and a second nonwoven layer is provided. One of the first and second nonwoven layers is a pre-strained layer and is joined to the other one of the first and second nonwoven layers. The other one of the first and second nonwoven layers is a non-pre-strained layer. The pre-strained layer and the non-pre-strained layer together form a three-dimensional laminate.

Abstract: Methods and apparatuses for deforming a web are disclosed. In one embodiment, the method involves feeding a web into a nip that is formed between at least two intermeshing rolls. The rolls are configured for deforming a web with at least two sets of deformations that are oriented in different directions relative to the surfaces of the web.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described herein. The topsheet includes an array of apertures and a first array of structures which are disposed adjacent the array of apertures. A first plurality of the array of apertures is disposed generally parallel to a longitudinal axis, a second plurality of apertures has a first Absolute Feret angle, and a third plurality of apertures has a second Absolute Feret angle. The first Absolute Feret angle is different than the second Absolute Feret angle.

Abstract: Methods and apparatuses for deforming a web are disclosed. In one embodiment, the method involves feeding a web into a nip that is formed between at least two intermeshing rolls. The rolls are configured for deforming a web with at least two sets of deformations that are oriented in different directions relative to the surfaces of the web.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described herein. The topsheet includes an array of apertures and a first array of structures which are disposed adjacent the array of apertures. A first plurality of the array of apertures is disposed generally parallel to a longitudinal axis, a second plurality of apertures has a first Absolute Feret angle, and a third plurality of apertures has a second Absolute Feret angle. The first Absolute Feret angle is different than the second Absolute Feret angle.

Abstract: A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described. The topsheet includes a plurality of apertures arranged in a first zone and a first plurality of structures which are disposed adjacent to the first plurality of apertures. The plurality of apertures have an Effective Aperture Area of from between 0.5 mm2 to about 8 mm2 as measured by the Aperture/Feret Angle test as described herein, and the topsheet has a top layer and a lower layer, wherein the top layer is more hydrophobic than the lower layer.