Abstract: A calcium-alumino-silicate composition comprising the reaction product of electric arc furnace dust and/or an aqueous chemical waste sludge including a source of ferrous ions and selective additive materials, the additive materials are selected so that the total composition of the additive ingredients and said sludge includes fly ash, electric arc furnace dust, lime kiln dust, ferrous sulfate, hydrated lime to provide an alkalinity of about 9 to 9.5% and water, the composition contains at least 0.2% by weight of ferrous ions and is hardenable through chemical reactions, the product of which includes calcium-alumino-silicates.

Abstract: This invention is directed to a process for the chemical stabilization of heavy metal bearing dusts and sludges. A preferred use for such process is the treatment of dust from an electric arc furnace (EAF). In the production of steel by the electric arc furnace process, a by-product thereof is the generation of EAF dust. Such dust, by virtue of the presence of such elements as cadmium, hexavalent chromium and lead, is classified as hazardous waste by U.S. Environmental Protection Agency (EPA). The present invention is directed to a process for the chemical stabilization of the inorganic EAF dust to render the hazardous constituents thereof virtually immobile. Such process is based on the pozzolanic reaction of materials containing anhydrous alumino-silicates which, in the presence of lime, water and chemicals, adsorb and/or physically entrap the heavy metals present in EAF dust into a calcium-alumino-silicate matrix.

Abstract: A method for separating carbon and iron bearing particles from zinc and lead bearing particles contained in an aqueous slurry of blast furnace dust and the recovery and reuse of the carbon and iron bearing particles as charge material in a blast furnace is described.An aqueous slurry of blast furnace flue dust is collected in a thickener. The thickened aqueous slurry is strained to remove large foreign matter and make a size separation at about 4 mm. The plus 4 mm particles are generally wasted. The aqueous slurry containing the minus 4 mm particles is fed into at least one hydrocyclone where a size separation is made at between about 3 and 5 microns. A substantial portion of the carbon and iron bearing particles report to the hydrocyclone underflow and a substantial portion of the zinc and lead bearing particles report to the hydrocyclone overflow. The carbon and iron bearing particles are passed to a preparation plant to be prepared for reuse in the blast furnace.

Abstract: Molten blast furnace slag is quenched by a volume of water divided into two streams. The first stream is directed downwardly against the slag while the second stream is directed horizontally against the slag. The molten slag is broken down into relatively fine sand-like granules which are kept submerged in the water. The vapors formed during granulation are substantially free of detectable SO.sub.2 and the H.sub.2 S formed and vented to the atmosphere is insufficient to be a detriment to the surrounding environment.