Abstract: A method for analyzing a quality of a dental aligner includes receiving, by a processor, a digital dental aligner generated based on a fabricated dental aligner. The method also includes analyzing, by the processor, the digital dental aligner to identify a quality characteristic of the fabricated dental aligner. The method also includes flagging, by the processor, the fabricated dental aligner based on the identified quality characteristic.

Abstract: A system includes a plurality of assemblies each configured to support a dental mold and a material, a heating system configured to heat the material, a forming system configured to form a chamber encompassing the dental mold and at least a portion of the heated material, and to cause the heated material to form over the dental mold, and a conveyor system configured to move the plurality of assemblies from a loading area to the heating system, from the heating system to the forming system, and from the forming system to an unloading area.

Abstract: A method for orthodontic treatment includes providing an aligner configured to move a tooth of a user and providing a movement stimulus associated with the aligner where the movement stimulus is configured to move the tooth of the user substantially the same amount when the aligner is worn by the user less than twenty-two hours a day according to a treatment plan specifying a total number of treatment days than the aligner alone would be able to move the tooth when worn for at least twenty-two hours a day for the total number of treatment days.

Abstract: A method for orthodontic treatment includes providing a first set of aligners to a user. The first set of aligners includes a first aligner, a second aligner, and a third aligner configured to move a tooth of a user. The first aligner, the second aligner, and the third aligner are created using a single physical dental model and are substantially the same shape. The first aligner has a first thickness, the second aligner has a second thickness, and the third aligner has a third thickness. The first thickness is different than the second thickness and the third thickness, and the second thickness is at least substantially equivalent to the third thickness.

Abstract: A method for analyzing a quality of a dental aligner includes receiving, by a processor, a digital dental aligner generated based on a fabricated dental aligner, analyzing, by the processor, the digital dental aligner to identify a quality characteristic of the fabricated dental aligner, determining, by the processor, that the quality characteristic is anomalous, and flagging, by the processor, the fabricated dental aligner indicating that the fabricated dental aligner is rejected in response to determining that the quality characteristic is anomalous.

Abstract: A system includes a plurality of assemblies each configured to support a dental mold and a material, a heating system configured to heat the material, a forming system configured to form a chamber encompassing the dental mold and at least a portion of the heated material, and to cause the heated material to form over the dental mold, and a conveyor system configured to move the plurality of assemblies from a loading area to the heating system, from the heating system to the forming system, and from the forming system to an unloading area.

Abstract: A system includes a plurality of assemblies each configured to support a dental mold and a material, a heating system configured to heat the material, a forming system configured to form a chamber encompassing the dental mold and at least a portion of the heated material, and to cause the heated material to form over the dental mold, and a conveyor system configured to move the plurality of assemblies from a loading area to the heating system, from the heating system to the forming system, and from the forming system to an unloading area.

Abstract: A system includes a heating system, a forming system, a conveyor system, and a plurality of thermoforming assemblies for supporting a dental mold and a thermoforming material. The heating system includes a first heater to heat the thermoforming material when proximate the first heater, a second heater configured to heat the thermoforming material when proximate the second heater, and a temperature sensor to detect a temperature of the thermoforming material when the thermoforming material is proximate either of the first heater and the second heater. The forming system includes an actuator and a pressure system to compress the heated thermoforming material to the dental mold. The conveyor system moves the plurality of thermoforming assemblies in a stepwise movement sequence from a loading area to the heating system, from the heating system to the forming system, and from the forming system to an unloading area.