Abstract: Methods for manufacturing passive strain indicator on turbine components include providing a turbine component comprising an exterior surface, and, depositing a ceramic material onto a portion of the exterior surface to form a passive strain indicator comprising at least two reference points.

Abstract: Stripping a metallic bond coat from an article using a wet chemical process. An article removed from service and having a metallic bond coat applied over a surface of its metallic substrate is provided. The metallic bond coat is used to improve the adhesion of a TBC to the article, so grit blasting to first remove any TBC applied over the bond coat and which still remains on the article initially may be required. The bond coated article is then immersed in an acid solution of HCl/H3PO4 at a predetermined temperature for a predetermined amount of time, the HCl/H3PO4 solution reacting with the bond coat applied over the metallic substrate to form a smut on the surface. The article is then removed from the HCl/H3PO4 solution and quickly immersed in a solution of NaOH for a predetermined amount of time to at least partially desmut the surface.

Abstract: Methods for determining strain on turbine components include providing a turbine component comprising a plurality of strain sensor reference features disposed along the turbine component separated from one another by a plurality of first distances at a first time, reading the plurality of strain sensor reference features at a second time to determine a plurality of second distances between the plurality of strain sensor reference features, and comparing the plurality of second distances to the plurality of first distances to determine a plurality of non-linear strain measurements between the plurality of strain sensor reference features.

Abstract: Systems and methods for monitoring component deformation are provided. The component has an exterior surface. A method includes directly measuring a passive strain indicator configured on the exterior surface of the component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the passive strain indicator based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: Traversable strain sensor readers for reading a plurality strain sensor reference features on a turbine component include a traversing system configured to traverse the traversable strain sensor reader along at least a portion of the turbine component, and a reader configured to read at least a portion of the plurality of strain sensor reference features while the traversing system traverses the traversable strain sensor reader along at least the portion of the turbine component.

Abstract: Systems and methods for monitoring component deformation are provided. The component has an exterior surface. A method includes directly measuring a passive strain indicator configured on the exterior surface of the component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the passive strain indicator based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: Components can comprise a substrate, an embedded strain sensor comprising at least two reference points disposed on the substrate, and an outer coating disposed over at least a portion of the embedded strain sensor.

Abstract: Systems and methods for monitoring turbine component deformation are provided. The turbine component has an exterior surface. A method includes directly measuring a strain sensor configured on the exterior surface of the turbine component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the strain sensor based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: Methods for manufacturing passive strain indicator on turbine components include providing a turbine component comprising an exterior surface, and, depositing a ceramic material onto a portion of the exterior surface to form a passive strain indicator comprising at least two reference points.

Abstract: According to one aspect, a fixture for an airfoil shroud having a first end edge, a second end edge, a leading edge, a trailing edge, a radially outer side and a radially inner side with respect to a rotor axis of a bucket having the airfoil shroud is provided. The fixture includes a base plate, a first member extending from the base plate configured to locate and abut the first end edge, a second member extending from the base plate configured to locate and abut a side of a seal rail, a third member extending from the base plate configured to locate and abut the radially outer side of the airfoil shroud and a template recess formed in the base plate proximate the first end edge to define a geometry of a relief cut in the trailing edge of the airfoil shroud.

Abstract: Methods for manufacturing strain sensors on turbine components include providing a turbine component comprising an exterior surface, and, depositing a ceramic material onto a portion of the exterior surface to form a strain sensor comprising at least two reference points.

Abstract: Systems and methods for monitoring turbine component deformation are provided. The turbine component has an exterior surface. A method includes directly measuring a strain sensor configured on the exterior surface of the turbine component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the strain sensor based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: Methods for determining strain on turbine components include providing a turbine component comprising a plurality of strain sensor reference features disposed along the turbine component separated from one another by a plurality of first distances at a first time, reading the plurality of strain sensor reference features at a second time to determine a plurality of second distances between the plurality of strain sensor reference features, and comparing the plurality of second distances to the plurality of first distances to determine a plurality of non-linear strain measurements between the plurality of strain sensor reference features.

Abstract: Traversable strain sensor readers for reading a plurality strain sensor reference features on a turbine component include a traversing system configured to traverse the traversable strain sensor reader along at least a portion of the turbine component, and a reader configured to read at least a portion of the plurality of strain sensor reference features while the traversing system traverses the traversable strain sensor reader along at least the portion of the turbine component.

Abstract: Methods for manufacturing strain sensors on turbine components include providing a turbine component comprising an exterior surface, depositing a ceramic material onto a portion of the exterior surface, and ablating at least a portion of the ceramic material to form a strain sensor comprising at least two reference points.

Abstract: Methods for selective localized coating deposition for a turbine component include providing the turbine component comprising an exterior surface with one or more surface features and selectively coating at least a portion of the exterior surface using a localized coating deposition apparatus based on a location of at least one of the one or more surface features.

Abstract: Methods for manufacturing strain sensors on turbine components include providing a turbine component comprising an exterior surface, and, depositing a ceramic material onto a portion of the exterior surface to form a strain sensor comprising at least two reference points.

Abstract: Methods for manufacturing strain sensors on turbine components include providing a turbine component comprising an exterior surface, depositing a ceramic material onto a portion of the exterior surface, and ablating at least a portion of the ceramic material to form a strain sensor comprising at least two reference points.

Abstract: A bucket tip shroud measurement fixture includes a frame extending from a first end to a second end through an intermediate portion having a first surface and an opposing second surface, a first tip shroud fixing member extending from the second surface of the frame at the first end, and a second tip shroud fixing member extending from the second surface of the frame at the second end. The first and second tip shroud fixing members are configured and disposed to retain and establish an orientation of a bucket tip shroud relative the frame. A plurality of reference points are provided on the frame. The plurality of reference points are configured and disposed to receive a coordinate measuring machine (CMM) probe.

Abstract: An apparatus for inspecting a tip shroud includes a frame having top and bottom surfaces. A first stop is connected to the bottom surface to contact a first side surface of the tip shroud, and a second stop is in sliding engagement with the frame to contact a second side surface of the tip shroud. A method for inspecting a tip shroud includes placing an apparatus against the tip shroud, wherein the apparatus has a first stop connected to a frame and a second stop in sliding engagement with the frame. The method further includes engaging the first stop with a first side surface of the tip shroud and sliding the second stop with respect to the frame until the second stop contacts a second side surface of the tip shroud.