Abstract: A method and system for manufacturing an in-process part is provided. The method includes manufacturing one or more primary features of the in-process part. The method also includes measuring multiple locations and attributes of the manufactured in-process part including the primary features. The method further includes designing multiple optimal locations and attributes of multiple secondary features of the in-process part based on the measured locations and attributes of the manufactured in-process part and the primary features. The method also includes manufacturing one or more secondary features of the in-process part based on the optimal design locations and attributes of the secondary features.

Abstract: A method for processing one or more manufactured parts is provided. The method includes generating a number of tool paths corresponding to a feature to be added to the one or more manufactured parts. Each of the tool paths has an effect on a respective one of the representative manufactured parts. The method further includes clustering the tool paths into a number of clusters based on the respective effect and a tolerance of the feature being added to the representative manufactured part and processing a manufactured part using one of the tool paths, which corresponds to a respective subpopulation in which the manufactured part lies.

Abstract: A method for processing one or more manufactured parts is provided. The method includes generating a number of tool paths corresponding to a feature to be added to the one or more manufactured parts. Each of the tool paths has an effect on a respective one of the representative manufactured parts. The method further includes clustering the tool paths into a number of clusters based on the respective effect and a tolerance of the feature being added to the representative manufactured part and processing a manufactured part using one of the tool paths, which corresponds to a respective subpopulation in which the manufactured part lies.

Abstract: A method (28) for manufacturing a precision part (18) utilizing a non-precision fixture (10). The non-precision fixture is precisely measured (40) and modeled in a CAD program (42) together with a model of the part (30). The part model is nested (48) into the fixture model, and a transformation matrix describing the movement of a coordinate system of the part during the step of nesting is recorded (50). The transformation matrix may then be used to transform (52) a tool path that had been developed for the originally designed shape of the fixture. Accordingly, imprecision in the location of a part within an imprecisely measured fixture may be accounted for during subsequent manufacturing operations.

Abstract: A method and system for dual laser shock peening an article are provided. The method allows for defining a spot pattern comprising a plurality of spots on a first surface of the article to be peened. The method further allows for defining a spot pattern comprising a plurality of spots on a second surface of the article to be peened. The first and second surfaces comprise mutually opposite surfaces relative to one another. Each one of the respective spots on the second surface is arranged to correspond to a respective spot on the first surface and comprising a plurality of matched pair of spots. A generating step allows for generating dual laser beams being respectively aligned to simultaneously impinge on each respective matched pair of spots.

Abstract: A system and method for numerical control processing of an in-process part. A mathematical mapping is generated which approximates the deformation of the in-process part as measured against a nominal model. The mapping is applied to nominal NC tool paths to generate modified tool paths that travel in the distorted coordinate space of the in-process part. A result is that local features may be machined into the in-process parts in reasonable locations, and non contact measurement systems as well as surface finishing systems can travel at a more constant distance from the surface of the in-process part.