Patents by Inventor John Douglas Oakey

John Douglas Oakey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7127915
    Abstract: Nitrogen is rejected from a pressurised feed gas stream comprising methane and nitrogen by cooling the feed gas stream in a main heat exchanger 10 and rectifying the cooled feed gas stream in a double rectification column 20 comprising a higher pressure rectification column 22, a lower pressure rectification column 24, and a condenser-reboiler 25 placing the higher pressure column 22 in heat exchange relationship with the lower pressure column 24. A pump 50 withdraws a methane product stream from the column 24. The methane product stream is pressurised by the pump 50 and is vaporised in the main heat exchanger 10. The pressurised feed gas stream is expanded with the performance of external work in an expansion turbine 6 upstream of the main heat exchanger 10.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: October 31, 2006
    Assignee: The BOC Group plc
    Inventors: Stephen Roger Clare, John Douglas Oakey
  • Patent number: 7059152
    Abstract: Nitrogen is rejected from a feed natural gas stream comprising methane and nitrogen so as to form a primary methane product. The mole fraction of nitrogen in the feed natural gas increases over a period of time. The feed natural gas stream is cooled in a main heat exchanger and is rectified in a double rectification column. A primary product methane stream and a secondary nitrogen-enriched product stream are withdrawn from the rectification column. The secondary nitrogen-enriched product stream has a mole fraction of methane at or above a chosen minimum value when the said mole fraction of nitrogen is at a minimum. When the said mole fraction of nitrogen rises to a value at which the mole fraction of methane in the secondary nitrogen-enriched product stream falls below the chosen minimum, a part of the feed gas is introduced through conduit into the secondary nitrogen-enriched product stream so as to restore its mole fraction of methane to the chosen minimum value or a value thereabove.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: June 13, 2006
    Assignee: The BOC Group plc
    Inventors: John Douglas Oakey, Brian Morice Davies
  • Patent number: 6837071
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas is separated in a double rectification column comprising a higher pressure rectification column 14, a lower pressure rectification column 16, and a condenser-reboiler 18. Product methane is withdrawn from the column 16 by a pump 42 and is vaporised. A flow of gas is recycled from the column 16 to the column 14, being warmed in main heat exchanger 4. A first part of the warmed recycle gas being compressed in compressor 48 to a first pressure and introduced into the higher pressure rectification column 14. A second part of the warmed recycle gas is compressed in the compressor 48 and condensed in a second condenser-reboiler associated with an intermediate main exchange region of the lower pressure column 16 and is returned to the higher pressure rectification column 14.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: January 4, 2005
    Assignee: The BOC Group plc
    Inventor: John Douglas Oakey
  • Publication number: 20040182109
    Abstract: Nitrogen is rejected from a feed natural gas stream comprising methane and nitrogen so as to form a primary methane product. The mole fraction of nitrogen in the feed natural gas increases over a period of time. The feed natural gas stream is cooled in a main heat exchanger and is rectified in a double rectification column. A primary product methane stream and a secondary nitrogen-enriched product stream are withdrawn from the rectification column. The secondary nitrogen-enriched product stream has a mole fraction of methane at or above a chosen minimum value when the said mole fraction of nitrogen is at a minimum. When the said mole fraction of nitrogen rises to a value at which the mole fraction of methane in the secondary nitrogen-enriched product stream falls below the chosen minimum, a part of the feed gas is introduced through conduit into the secondary nitrogen-enriched product stream so as to restore its mole fraction of methane to the chosen minimum value or a value thereabove.
    Type: Application
    Filed: November 5, 2003
    Publication date: September 23, 2004
    Inventors: John Douglas Oakey, Brian Morice Davies
  • Publication number: 20040103687
    Abstract: Nitrogen is rejected from a pressurised feed gas stream comprising methane and nitrogen by cooling the feed gas stream in a main heat exchanger 10 and rectifying the cooled feed gas stream in a double rectification column 20 comprising a higher pressure rectification column 22, a lower pressure rectification column 24, and a condenser-reboiler 25 placing the higher pressure column 22 in heat exchange relationship with the lower pressure column 24. A pump 50 withdraws a methane product stream from the column 24. The methane product stream is pressurised by the pump 50 and is vaporised in the main heat exchanger 10. The pressurised feed gas stream is expanded with the performance of external work in an expansion turbine 6 upstream of the main heat exchanger 10.
    Type: Application
    Filed: September 3, 2003
    Publication date: June 3, 2004
    Inventors: Stephen Roger Clare, John Douglas Oakey
  • Publication number: 20040079108
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas is separated in a double rectification column comprising a higher pressure rectification column 14, a lower pressure rectification column 16, and a condenser-reboiler 18. Product methane is withdrawn from the column 16 by a pump 42 and is vaporised. A flow of gas is recycled from the column 16 to the column 14, being warmed in main heat exchanger 4. A first part of the warmed recycle gas being compressed in compressor 48 to a first pressure and introduced into the higher pressure rectification column 14. A second part of the warmed recycle gas is compressed in the compressor 48 and condensed in a second condenser-reboiler associated with an intermediate main exchange region of the lower pressure column 16 and is returned to the higher pressure rectification column 14.
    Type: Application
    Filed: July 1, 2003
    Publication date: April 29, 2004
    Inventor: John Douglas Oakey
  • Patent number: 6637239
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas stream is cooled in a main heat exchanger and is rectified in a double rectification column comprising a higher pressure rectification column, a lower pressure rectification column, and a condenser-reboiler placing the higher pressure rectification column in heat exchange relationship with the lower pressure rectification column. At least part of the feed gas stream is expanded into the higher pressure rectification column through an expansion valve, the feed gas stream being partially liquefied upstream of the double rectification column. Over a period of time the mole fraction of nitrogen in the feed gas mixture increases. At a suitable increased nitrogen mole fraction, operation of a second double rectification column in parallel with the first double rectification column is commenced.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: October 28, 2003
    Assignee: The BOC Group plc
    Inventor: John Douglas Oakey
  • Patent number: 6609393
    Abstract: A method of forming a methane product by rejecting nitrogen from a feed gas stream comprising methane and nitrogen is disclosed. After being cooled in a main heat exchanger, the feed gas stream is rectified in a double rectification column comprising a higher pressure column and a lower pressure column. A gas flow is recycled from the lower pressure column to the higher pressure column. Part of the recycle flow is compressed in a compressor, cooled, liquefied in a condenser-reboiler and introduced into the higher pressure column. Another part of the recycle flow is also compressed in the compressor, cooled, liquefied in the main heat exchanger or by expansion, and introduced into the double rectification column in liquid state. At least part of the cooling of both parts of the recycle gas is performed in the main heat exchanger. A liquid methane product is withdrawn from the lower pressure column.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: August 26, 2003
    Assignee: The BOC Group plc
    Inventor: John Douglas Oakey
  • Patent number: 6584803
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas stream is cooled in a main heat exchanger and rectified in a double rectification column comprising a higher pressure column, a lower pressure column and a condenser-reboiler placing the higher and lower pressure rectification columns in heat exchange relationship with each other. At least part of the feed gas stream is expanded through a valve into the higher pressure rectification column and the feed gas stream is partially liquefied upstream of the double rectification column. Over a period of time, the mole fraction of nitrogen in the feed gas stream may increase. The operating pressure of the lower pressure rectification column is periodically increased in response to increases in the mole fraction of nitrogen. A back pressure valve may be periodically adjusted to effect the increase in pressure.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: July 1, 2003
    Assignee: The BOC Group plc
    Inventor: John Douglas Oakey
  • Publication number: 20030029191
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas stream is cooled in a main heat exchanger and is rectified in a double rectification column comprising a higher pressure rectification column, a lower pressure rectification column, and a condenser-reboiler placing the higher pressure rectification column in heat exchange relationship with the lower pressure rectification column. At least part of the feed gas stream is expanded into the higher pressure rectification column through an expansion valve, the feed gas stream being partially liquefied upstream of the double rectification column. Over a period of time the mole fraction of nitrogen in the feed gas mixture increases. At a suitable increased nitrogen mole fraction, operation of a second double rectification column in parallel with the first double rectification column is commenced.
    Type: Application
    Filed: July 10, 2002
    Publication date: February 13, 2003
    Inventor: John Douglas Oakey
  • Publication number: 20030019241
    Abstract: Nitrogen is rejected from a feed gas stream comprising methane and nitrogen so as to form a methane product. The feed gas stream is cooled in a main heat exchanger and rectified in a double rectification column comprising a higher pressure column, a lower pressure column and a condenser-reboiler placing the higher and lower pressure rectification columns in heat exchange relationship with each other. At least part of the feed gas stream is expanded through a valve into the higher pressure rectification column and the feed gas stream is partially liquefied upstream of the double rectification column. Over a period of time, the mole fraction of nitrogen in the feed gas stream may increase. The operating pressure of the lower pressure rectification column is periodically increased in response to increases in the mole fraction of nitrogen. A back pressure valve may be periodically adjusted to effect the increase in pressure.
    Type: Application
    Filed: July 10, 2002
    Publication date: January 30, 2003
    Inventor: John Douglas Oakey
  • Publication number: 20020194866
    Abstract: A method of forming a methane product by rejecting nitrogen from a feed gas stream comprising methane and nitrogen is disclosed. After being cooled in a main heat exchanger, the feed gas stream is rectified in a double rectification column comprising a higher pressure column and a lower pressure column. A gas flow is recycled from the lower pressure column to the higher pressure column. Part of the recycle flow is compressed in a compressor, cooled, liquefied in a condenser-reboiler and introduced into the higher pressure column. Another part of the recycle flow is also compressed in the compressor, cooled, liquefied in the main heat exchanger or by expansion, and introduced into the double rectification column in liquid state. At least part of the cooling of both parts of the recycle gas is performed in the main heat exchanger. A liquid methane product is withdrawn from the lower pressure column.
    Type: Application
    Filed: May 9, 2002
    Publication date: December 26, 2002
    Inventor: John Douglas Oakey
  • Patent number: 6257019
    Abstract: Nitrogen is produced by separation of it from air. Nitrogen so separated is condensed. Most or all of the nitrogen is separated by rectification. At least some of the condensed nitrogen is employed as reflux in the rectification. The nitrogen is both separated and condensed at three or more different pressures.
    Type: Grant
    Filed: November 24, 1998
    Date of Patent: July 10, 2001
    Assignee: The BOC Group plc
    Inventors: John Douglas Oakey, Paul Higginbotham
  • Patent number: 6141989
    Abstract: Air is separated in a double rectification column comprising a higher pressure rectification column, a lower pressure rectification column, and a first condenser-reboiler, of which the condensing passages communicate with an upper region of the higher pressure rectification column, and the reboiling passage communicate with a lower region of the lower pressure rectification column. A second condenser-reboiler is operated so as to reboil a liquid fraction obtained in the higher pressure rectification column. A stream of the air to be separated is partially or totally condensed by indirect heat exchange with a stream of nitrogen condensed in the first condenser-reboiler. At least part of the stream of condensed nitrogen is taken as product downstream of its heat exchange with the second stream of compressed air.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: November 7, 2000
    Assignee: The BOC Group plc
    Inventor: John Douglas Oakey
  • Patent number: 5862680
    Abstract: Air is separated in an arrangement of rectification columns comprising a double rectification column having a higher pressure column and a lower pressure rectification column, an intermediate pressure rectification column, and a side rectification column communicating with the lower pressure column. The side rectification column is provided with a condenser and the intermediate pressure rectification column with a reboiler and a further condenser. A stream of oxygen-enriched liquid is withdrawn from the bottom of the higher pressure column through an outlet and is separated in the intermediate pressure rectification column. The reboiler is heated by a stream typically withdrawn from the side rectification column through an outlet thereof. The condensers of the side rectification column and the intermediate column are cooled by streams having different oxygen mole fractions.
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: January 26, 1999
    Assignee: The BOC Group plc
    Inventors: Paul Higginbotham, John Douglas Oakey
  • Patent number: 5852940
    Abstract: Air is separated in an arrangement of rectification columns comprising a double rectification column (which has a higher pressure column and a lower pressure column), an intermediate pressure rectification column and a side rectification column communicating with the lower pressure column. The side rectification column is provided with a condenser and the intermediate pressure rectification column with a reboiler and a condenser. A stream of oxygen-enriched liquid and a stream of liquid air are withdrawn from the higher pressure column through outlets and are separated in the intermediate pressure rectification column. The reboiler is heated by a stream typically withdrawn from the side rectification column through an outlet. A stream of liquid is withdrawn through an outlet at the bottom of the intermediate pressure rectification column is used to cool the condenser and is separated in the lower pressure rectification column.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: December 29, 1998
    Assignee: The BOC Group plc
    Inventors: Paul Higginbotham, John Douglas Oakey
  • Patent number: 5819556
    Abstract: Air is separated in an arrangement of rectification columns comprising a double rectification column (which has a higher pressure column and a lower pressure column), an intermediate pressure rectification column, and a side rectification column communicating with the lower pressure column. The side rectification column is provided with a condenser, and the intermediate pressure rectification column with a reboiler and a further condenser. A stream of oxygen-enriched liquid is withdrawn from the bottom of the higher pressure column through an outlet and is separated in the intermediate pressure rectification column. The reboiler is heated by a stream typically withdrawn from the side rectification column through an outlet. A stream of liquid is withdrawn from the bottom of the intermediate pressure rectification column, is employed to cool the further condenser of the intermediate pressure rectification column, and is partially vaporised therein.
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: October 13, 1998
    Assignee: The BOC Group plc
    Inventors: Paul Higginbotham, John Douglas Oakey
  • Patent number: 5689975
    Abstract: A stream of precooled and purified air is introduced into a double rectification column comprising a higher pressure rectification column and a lower pressure rectification column and is separated therein into an oxygen-rich fraction and a nitrogen-rich fraction. A stream of argon-enriched oxygen vapor flows from an outlet of the lower pressure rectification column into a side column in which argon is separated therefrom. An oxygen-enriched liquid air stream is taken from an outlet at the bottom of the higher pressure rectification column. A vaporous oxygen-enriched air stream is introduced into the lower pressure rectification column through an inlet above the outlet. At least part of the oxygen-enriched liquid is separated in a further or intermediate pressure rectification column provided with a reboiler, thereby forming a vapor depleted of oxygen and a liquid air stream further enriched in oxygen.
    Type: Grant
    Filed: October 9, 1996
    Date of Patent: November 25, 1997
    Assignee: The BOC Group plc
    Inventors: John Douglas Oakey, Paul Higginbotham
  • Patent number: 5657644
    Abstract: A stream of precooled and purified air is introduced into a double rectification column comprising a higher pressure rectification column and a lower pressure rectification column and is separated therein into an oxygen-rich fraction and a nitrogen-rich fraction. A stream of argon-enriched oxygen vapour flows from the lower pressure rectification column into a side column in which argon is separated therefrom. An oxygen-enriched liquid air stream is taken from the bottom of the higher pressure rectification column. A vaporous oxygen-enriched air stream is introduced into the lower pressure rectification column above the point at which argon-enriched oxygen vapour is removed. At least part of the oxygen-enriched liquid is partially reboiled in a reboiler and is separated in a further rectification column, thereby to form a vapour depleted of oxygen and a liquid air stream further enriched in oxygen.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: August 19, 1997
    Assignee: The BOC Group plc
    Inventors: John Douglas Oakey, Paul Higginbotham