Abstract: A low density ash particle separation and collection method and device for separating low density particles, primarily frothy-solid particles with internal and external porosity and thick walled hollow particles, from the overall mixture of higher density particles including raw fly ash as produced by coal fired power plants. Specifically, the invention relates to a device and method for separating and collecting the low density fly ash fraction composed of thick walled hollow fly ash particles and frothy generally solid particles with both internal and external porosity and a relatively small amount of cenospheres from the overall mixture of ash particles composing raw ash as produced by coal fired power plants by de-energizing one or more fields of large electrostatic precipitators during electrostatic precipitation of the ash resulting in the dropping out of the lower density particles in the hoppers located below the de-energized field(s) of the electrostatic precipitator.

Abstract: A low density ash particle separation and collection method and device for separating low density particles, primarily frothy-solid particles with internal and external porosity and thick walled hollow particles, from the overall mixture of higher density particles including raw fly ash as produced by coal fired power plants. Specifically, the invention relates to a device and method for separating and collecting the low density fly ash fraction composed of thick walled hollow fly ash particles and frothy generally solid particles with both internal and external porosity and a relatively small amount of cenospheres from the overall mixture of ash particles composing raw ash as produced by coal fired power plants by de-energizing one or more fields of large electrostatic precipitators during electrostatic precipitation of the ash resulting in the dropping out of the lower density particles in the hoppers located below the de-energized field(s) of the electrostatic precipitator.

Abstract: A low density ash particle separation and collection method and device for separating low density particles, primarily frothy-solid particles with internal and external porosity and thick walled hollow particles, from the overall mixture of higher density particles including raw fly ash as produced by coal fired power plants. Specifically, the invention relates to a device and method for separating and collecting the low density fly ash fraction composed of thick walled hollow fly ash particles and frothy generally solid particles with both internal and external porosity and a relatively small amount of cenospheres from the overall mixture of ash particles composing raw ash as produced by coal fired power plants by de-energizing one or more fields of large electrostatic precipitators during electrostatic precipitation of the ash resulting in the dropping out of the lower density particles in the hoppers located below the de-energized field(s) of the electrostatic precipitator.

Abstract: A ceramic kiln-fired product which comprises glass, fly ash, and a clay binder. Further provided is a method for preparing raw material suitable for forming a shaped, kiln-fired, ceramic product. The method comprises mixing glass, fly ash, and a clay binder with from about 10 wt. % to about 15 wt. % water, on a dry weight basis, to form an aqueous mixture, separating the aqueous mixture using a mesh of from about 10 to about 12 screen into first and second portions, the first portion comprising the aqueous mixture which does not pass through the mesh and the second portion comprising the aqueous mixture which passes through the mesh, and drying the second portion until the moisture content of the second portion is less than about 0.5 wt. % to form the raw material. The present invention also provides a tile glazing formulation which may be used with the ceramic product of the present invention, as well as a method of using the formulation. The glazing formulation comprises, on a dry weight basis, about 70 wt.