Abstract: A work machine having a powertrain, an engine, a torque converter operably connected to the engine, a transmission, a selector interface, and a control system. The control system is configured to: receive a machine activation signal from the selector interface indicative of operation of the work machine; receive machine conditions to determine an optimal gear for next pass; and send a gear pass signal to command execution of a directional shift and a speed shift simultaneously when a gear ratio setting of the transmission is indicative of a second gear ratio.

Abstract: A payload measurement system can be used to measure the payload added to a machine supported on a plurality of walking beams. A plurality of load cell sensors is mounted to the walking beams in locations where, when the walking beam bends, the sensors are placed under load. The load cell sensors include a symmetrical strain bar having first and second mounting ends connected by a connecting span, wherein the end thickness is greater than the span thickness of the connecting span. The connecting span is disposed between and spaced apart from an upper plane and a lower plane with which the surfaces of the mounting ends are aligned.

Abstract: A payload measurement system can be used to measure the payload added to a machine supported on a plurality of walking beams. A plurality of load cell sensors is mounted to the walking beams in locations where, when the walking beam bends, the sensors are placed under load. The load cell sensors include a symmetrical strain bar having first and second mounting ends connected by a connecting span, wherein the end thickness is greater than the span thickness of the connecting span. The connecting span is disposed between and spaced apart from an upper plane and a lower plane with which the surfaces of the mounting ends are aligned.

Abstract: A computer implemented preventative maintenance schedule can includes a plurality of predetermined maintenance intervals. A replaceable maintenance item may be initially assigned to an initially assigned maintenance interval. A performance data associated with the replaceable maintenance item may be measured and an estimated end of useful life may be determined based on the performance data. The estimated end of useful life is compared to the assigned maintenance interval and, if warranted, the assigned maintenance schedule is modified.

Abstract: A system and method for activating on a user interface an indicator of a condition of a lubricant in a machine module. The system may comprise a controller and a user interface. The controller may be configured to, for each of a first time window and a second time window: receive a plurality of lubricant characteristics and measured lubricant temperatures, calculate an adjusted lubricant characteristic, and determine a slope based on the plurality of adjusted lubricant characteristics. The controller may further determine a change in slope, and generate a signal to activate the indicator on the user interface based on the change in slope, wherein, if the change in slope exceeds a threshold, the indicator is a lubricant changed indicator.

Abstract: A system and method for activating on a user interface an indicator of a condition of a lubricant in a machine module. The system may comprise a controller and a user interface. The controller may be configured to, for each of a first time window and a second time window: receive a plurality of lubricant characteristics and measured lubricant temperatures, calculate an adjusted lubricant characteristic, and determine a slope based on the plurality of adjusted lubricant characteristics. The controller may further determine a change in slope, and generate a signal to activate the indicator on the user interface based on the change in slope, wherein, if the change in slope exceeds a threshold, the indicator is a lubricant changed indicator.

Abstract: A hydraulic control system is disclosed for an excavation machine including a tool linkage system. The hydraulic control system may have a first actuator configured to move a first link of the tool linkage system in response to input from an operator of the excavation machine, and a pressure sensor configured to generate a signal indicative of a pressure of the first actuator. The hydraulic control system may also have a second actuator configured to move a second link of the tool linkage system in response to input from the operator. In addition, the hydraulic control system may have a controller in communication with the pressure sensor, the first actuator, and the second actuator. The controller may be configured to automatically affect operation of the first actuator based on the pressure signal at times when movement of the second actuator is being requested by the operator and movement of the first actuator is being requested by the operator at a level less than a threshold.

Abstract: A hydraulic system is disclosed for use with a machine. The hydraulic system may have a pump configured to pressurize fluid, a first actuator configured to receive pressurized fluid from the pump, and an accumulator configured to receive fluid from the first actuator. The hydraulic system may also have a second actuator configured to receive pressurized fluid from the pump and the accumulator, and a pilot circuit configured to receive pressurized fluid from the pump and the accumulator. The hydraulic system may further have at least one valve movable to provide priority of fluid flow from the accumulator to the pilot circuit over the second actuator when a pressure of the accumulator is less than a low-pressure threshold.

Abstract: Method of controlling multiple variable displacement hydraulic pumps determined relative to operator commands. If non-second-pump-dominated command, a respective adjusted displacement request is determined based upon the lesser of the operator requested torque limited displacement and an adjusted torque limited displacement that calculated based upon and the torque limited displacement of the respective pump and a scaling factor calculated based upon the first relief valve set pressure and respective pump pressure. If second-pump-dominated command, the set pressure of a relief valve associated with one of the pumps is instead utilized in calculating the scaling factor in the above strategy.

Abstract: A hydraulic system is disclosed for use with a machine. The hydraulic system may have a pump configured to pressurize fluid, a first actuator configured to receive pressurized fluid from the pump, and an accumulator configured to receive fluid from the first actuator. The hydraulic system may also have a second actuator configured to receive pressurized fluid from the pump and the accumulator, and a pilot circuit configured to receive pressurized fluid from the pump and the accumulator. The hydraulic system may further have at least one valve movable to provide priority of fluid flow from the accumulator to the pilot circuit over the second actuator when a pressure of the accumulator is less than a low-pressure threshold.

Abstract: A hydraulic control system is disclosed for an excavation machine including a tool linkage system. The hydraulic control system may have a first actuator configured to move a first link of the tool linkage system in response to input from an operator of the excavation machine, and a pressure sensor configured to generate a signal indicative of a pressure of the first actuator. The hydraulic control system may also have a second actuator configured to move a second link of the tool linkage system in response to input from the operator. In addition, the hydraulic control system may have a controller in communication with the pressure sensor, the first actuator, and the second actuator.

Abstract: Method of controlling multiple variable displacement hydraulic pumps determined relative to operator commands. If non-second-pump-dominated command, a respective adjusted displacement request is determined based upon the lesser of the operator requested torque limited displacement and an adjusted torque limited displacement that calculated based upon and the torque limited displacement of the respective pump and a scaling factor calculated based upon the first relief valve set pressure and respective pump pressure. If second-pump-dominated command, the set pressure of a relief valve associated with one of the pumps is instead utilized in calculating the scaling factor in the above strategy.

Abstract: A hydraulic pump housing comprises passages formed in an inner wall separating the gear cavity and the pump cavity to allow for the movement of fluid into and out of the gear cavity, thereby alleviating some of the power loss caused by churning lubricating oil. The hydraulic pump may comprise spaces integrally formed in axially opposing surfaces of the gear cavity walls adjacent the area where the gears mesh to enable the churning oil to expand and flow around the gears.

Abstract: A hydraulic pump housing comprises passages formed in an inner wall separating the gear cavity and the pump cavity to allow for the movement of fluid into and out of the gear cavity, thereby alleviating some of the power loss caused by churning lubricating oil. The hydraulic pump may comprise spaces integrally formed in axially opposing surfaces of the gear cavity walls adjacent the area where the gears mesh to enable the churning oil to expand and flow around the gears.

Abstract: A hydraulic pump housing comprises passages formed in an inner wall separating the gear cavity and the pump cavity to allow for the movement of fluid into and out of the gear cavity, thereby alleviating some of the power loss caused by churning lubricating oil. The hydraulic pump may comprise spaces integrally formed in axially opposing surfaces of the gear cavity walls adjacent the area where the gears mesh to enable the churning oil to expand and flow around the gears.

Abstract: Methods and systems are disclosed for evaluating performances of a piece of equipment and equipment operator. One disclosed method includes sensing a plurality of operating parameters of the equipment. The method then includes resolving a plurality of segments the equipment is sequentially performing from the sensed operating parameters to provide a sequence of resolved segments. The method then includes resolving what application the equipment is performing based upon the sequence of resolved segments to provide at least one resolved application. The method then includes applying at least one metric to the resolved application to provide at least one applied application metric. Then, the method includes evaluating the performance of the equipment and operator using the applied application metric. Various systems for installation on existing work equipments or new work equipments such as loaders and excavators are also disclosed.

Abstract: A hydraulic system is disclosed having at least two hydraulic circuits. The disclosed system apportions flow between the two hydraulic circuits based on an assumed flow rate that is held constant in both power-limited and non-power-limited conditions.

Abstract: An automated bucket loading control method includes determining a bucket tilt parameter for a bucket of the machine which corresponds with a partial bucket load, and capturing a partial bucket load by controllably tilting the bucket in a pile of material according to the determined bucket tilt parameter. A control system includes a sensor configured to monitor a bucket tilt parameter and output a bucket tilt signal, and further includes an electronic payload controller coupled with the sensor which is configured to output bucket tilting control commands. The electronic payload controller is further configured to determine a value for the bucket tilt parameter that corresponds with a target partial bucket load and output corresponding bucket tilting control commands during moving a bucket of the machine in a material pile to capture a partial bucket load.

Abstract: Methods and systems are disclosed for evaluating performances of a piece of equipment and equipment operator. One disclosed method includes sensing a plurality of operating parameters of the equipment. The method then includes resolving a plurality of segments the equipment is sequentially performing from the sensed operating parameters to provide a sequence of resolved segments. The method then includes resolving what application the equipment is performing based upon the sequence of resolved segments to provide at least one resolved application. The method then includes applying at least one metric to the resolved application to provide at least one applied application metric. Then, the method includes evaluating the performance of the equipment and operator using the applied application metric. Various systems for installation on existing work equipments or new work equipments such as loaders and excavators are also disclosed.

Abstract: A steering system for a machine having at least one steerable traction device is disclosed. The steering system may have a steering actuator operatively connected to the at least one steerable traction device, and a travel speed sensor configured to generate a signal indicative of a travel speed of the machine. The steering mechanism may also have an operator input device having a deadzone. The deadzone may vary in response to the signal. The steering system may also have a controller in communication with the steering actuator, the operator input device, and the travel speed sensor. The controller may be configured to affect operation of the steering actuator in response to operation of the operator input device only when the operation of the operator input device deviates from the deadzone.