Abstract: The present invention relates generally to the reclaiming of carpet waste material. More particularly, the invention relates to a method and system for reclaiming carpet components such as yarn, tufting primary, binder, and secondary backing from post industrial and post consumer carpet waste in a substantially continuous flow process.

Abstract: A fiber pad having a core non-woven layer is disclosed. The core layer can have an upper surface and a lower surface. The core layer can comprise at least one fiber layer. The at least one fiber layer can comprise a plurality of parallel fibers. Selected groups of the parallel fibers can be folded into desired pleated configurations. Optionally, the core layer can comprise post-consumer carpet materials.

Abstract: A system and method for imparting a textured surface effect in a board. The system and method are configured to releasably secure a charge on a table; determine a random abrasion pattern for the charge with at least one programmable controller; and control at least one abrasion assembly with the at least one programmable controller in accord with the random abrasion pattern to selectively engage and remove desired portions of the upper surface of the charge with the at least one abrasion assembly to form a randomized textured surface effect thereon.

Abstract: A composite building product formed through formed molding. The composite product having an exterior skin surrounding a foamed core. The exterior skin being formed from particulate material that includes carpet waste material and mixed polymer waste materials.

Abstract: Disclosed are methods for utilizing reclaimed synthetic turf materials in the manufacture of various second generation floor coverings and floor covering components. Also disclosed are products manufactured by the methods.

Abstract: A fiber pad having a core non-woven layer is disclosed. The core layer can have an upper surface and a lower surface. The core layer can comprise at least one fiber layer. The at least one fiber layer can comprise a plurality of parallel fibers. Selected groups of the parallel fibers can be folded into desired pleated configurations. Optionally, the core layer can comprise post-consumer carpet materials.

Abstract: A mobile creel for organizing yarn packages and directing yarn is disclosed. In one aspect, the mobile creel has a plurality of support frames and an upright creel docking post. The front portion of the base of each support frame can be configured for engagement with the lower portion of the upright creel docking post. The creel docking post can simultaneously engage one, two, three, or four support frames.

Abstract: A conductive yarn includes a continuous non-conductive carrier thread having a relatively low modulus of elasticity; a continuous metal thread; and the carrier thread being wrapped around the metal thread. A process for making such conductive yarn includes the steps of pulling the continuous metal thread off a first package; pulling the continuous carrier thread off a second package; applying a relatively high tension to the carrier thread with respect to the tension on the metal thread as both threads are being pulled off their respective packages; and wrapping the tensioned carrier thread around the pulled metal thread. Apparatus for performing the method is also provided.

Abstract: A conductive yarn includes a continuous non-conductive carrier thread having a relatively low modulus of elasticity; a continuous metal thread; and the carrier thread being wrapped around the metal thread. A process for making such conductive yarn includes the steps of pulling the continuous metal thread off a first package; pulling the continuous carrier thread off a second package; applying a relatively high tension to the carrier thread with respect to the tension on the metal thread as both threads are being pulled off their respective packages; and wrapping the tensioned carrier thread around the pulled metal thread. Apparatus for performing the method is also provided.

Abstract: A conductive wrist band for dissipating electrostatic charges and having opposing transverse ends, includes a fabric; mechanical snap connectors coupled to the fabric ends for forming the fabric into a closed loop with an inside surface adapted to contact the body; an electrical connector coupled to the mechanical snap for providing a connection between the fabric and an electrical cable capable of connecting the conductive body strap to ground; and the fabric including a weft yarn extending between the opposing transverse ends and forming said inside surface and an opposite, outside surface; parallel rows of a substantially non-elastic, conductive yarn positioned in a sinusoidal manner on the inside surface of the weft yarn, parallel rows of a non-conductive elastic fiber positioned on the outside surface of the weft yarn in opposing relation to the conductive yarn, and a securing yarn for securing the conductive yarn and the elastic fiber to the weft yarn.