Abstract: A thermally expansible material includes at least one activated thermoplastic polymer, an amine-functionalized curing agent, and a blowing agent. The at least one activated thermoplastic polymer includes an anhydride functionalized thermoplastic polymer. The expansible material is substantially free of a tackifier, and the material is adhereable to a substrate during expansion. A baffling material following expansion is also provided.

Abstract: An expandable insert and a method of making the same are disclosed. An expandable insert may generally include an expandable body that extends along a hollow structure, and has a continuous outer periphery. A passageway extends through the outer periphery that allows fluid communication therethrough. The expandable insert is operable to be expanded to fill a cross-section of the hollow structure. A method of forming an expandable insert may generally include forming an expandable body, including forming a continuous outer periphery and a passageway extending through the outer periphery to allow fluid communication therethrough. The method may further include expanding the elongated body to fill a cross-section of the hollow structure.

Abstract: An expansion temperature tolerant, dry, expandable sealant and baffle is provided which is capable of undergoing a desired degree of full expansion when an automobile body containing the sealant and baffle product is conveyed through a conventional bake and/or curing oven. The sealant and baffle product is fully expandable over a wider temperature and time range than heretofore available expandable baffle products. The composition for preparation of a molded expandable sealant and baffle component includes a grafted anhydride polymer, an epoxide terminated additive polymer which are capable of reacting with the grafted anhydride polymer and a blowing agent.

Abstract: An expansion temperature tolerant, dry, expandable sealant and baffle is provided which is capable of undergoing a desired degree of full expansion when an automobile body containing the sealant and baffle product is conveyed through a conventional bake and/or curing oven. The sealant and baffle product is fully expandable over a wider temperature and time range than heretofore available expandable baffle products. The composition for preparation of a molded expandable sealant and baffle component includes a grafted anhydride polymer, an epoxide terminated additive polymer which are capable of reacting with the grafted anhydride polymer and a blowing agent.

Abstract: A dry, initially non-tacky, expansible, shaped and formed sealant and baffle component is provided for sealing and providing an acoustic baffle for cavities in the hollow structural components of a vehicle body or the like, which during the manufacturing operation is conveyed through a bake oven at an elevated temperature. The component is made up of a metal ion neutralized ethylene-.alpha., .beta. ethylenically unsaturated carboxylic acid copolymer (ionomer), a blowing agent, and a tackifier, and optionally with an additive polymer and a cross-linking agent. The blowing agent is selected to be activated at the temperature of the bake oven so that the shaped and formed component expands in the body cavity to seal the cavity and prevent ingress of moisture, dust and other contaminating materials and particles, as well as to form a sound barrier therein.

Abstract: A dry, initially non-tacky, expansible, shaped and formed sealant and baffle component is provided for sealing and providing an acoustic baffle for cavities in the hollow structural components of a vehicle body or the like, which during the manufacturing operation is conveyed through a bake oven at an elevated temperature. The component is made up of a metal ion neutralized ethylene-.alpha.,.beta. ethylenically unsaturated carboxylic acid copolymer (ionomer), a blowing agent, and a tackifier, and optionally with an additive polymer and a cross-linking agent. The blowing agent is selected to be activated at the temperature of the bake oven so that the shaped and formed component expands in the body cavity to seal the cavity and prevent ingress of moisture, dust and other contaminating materials and particles, as well as to form a sound barrier therein.