Patents by Inventor John Lert
John Lert has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11939158Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: GrantFiled: September 15, 2021Date of Patent: March 26, 2024Assignee: Symbotic LLCInventors: John Lert, Stephen C Toebes, Robert Sullivan, Foster Hinshaw, Nathan Ulrich
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Publication number: 20240078861Abstract: A customer access system includes one or more customer access portals to dispense ordered items to customers and/or receive returned items from customers. A tote transfer system transports one or more totes to carry the ordered items and the returned items to and from the customer access portals. The customer access system may also include a storage structure to temporarily store one or more totes to provide a buffer to reduce or mitigate customer wait times at the customer access portal and/or to more efficiently disposition items by consolidating returned items. The storage structure may further allow “asynchronous dispositioning” of returned items where the retrieval of a returned item from the customer and the dispositioning of the returned item occurs at different times. In some implementations, the customer access portal includes one or more drawers to exchange of items with a customer in a safe and efficient manner.Type: ApplicationFiled: December 12, 2021Publication date: March 7, 2024Inventors: John Lert, William Fosnight, Frederick Morgan
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Patent number: 11912500Abstract: An automated warehouse storage system including a multilevel storage array is provided. Each aisle has a set of storage levels and each level has storage locations distributed along the aisle. The guideway network extending through the multilevel storage array is configured for autonomous vehicles to move along the guideway network within the multilevel storage array. The guideway network including an inter-aisle guideway spanning at least two of the multiple aisles and a set of guideway levels extending in an aisle of the multiple aisles and disposed so that each guideway level is at a different one of the storage levels and the vehicles on the guideway level can access the storage locations distributed along the aisle. Each set of guideway levels is connected to the inter-aisle guideway forming a common guideway path so that a vehicle can move between inter-aisle guideway and each guideway level along the common guideway path.Type: GrantFiled: January 18, 2023Date of Patent: February 27, 2024Assignee: Walmart Apollo, LLCInventor: John Lert, Jr.
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Patent number: 11866257Abstract: An automated warehouse storage system including a multilevel storage array is provided. Each aisle has a set of storage levels and each level has storage locations distributed along the aisle. The guideway network extending through the multilevel storage array is configured for autonomous vehicles to move along the guideway network within the multilevel storage array. The guideway network including an inter-aisle guideway spanning at least two of the multiple aisles and a set of guideway levels extending in an aisle of the multiple aisles and disposed so that each guideway level is at a different one of the storage levels and the vehicles on the guideway level can access the storage locations distributed along the aisle. Each set of guideway levels is connected to the inter-aisle guideway forming a common guideway path so that a vehicle can move between inter-aisle guideway and each guideway level along the common guideway path.Type: GrantFiled: May 16, 2022Date of Patent: January 9, 2024Assignee: Walmart Apollo, LLCInventor: John Lert, Jr.
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Patent number: 11858740Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having storage locations, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport confined to each storage level, the at least one autonomous transport being configured to transport the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to effect operation of the multilevel vertical conveyor system and at least one autonomous transport for assembling orders of uncontained case units of different types without moving bundles of the same uncontained case unit type throughout the storage and retrieval system.Type: GrantFiled: February 22, 2022Date of Patent: January 2, 2024Assignee: Symbotic LLCInventors: Robert Sullivan, John Lert, Stephen C. Toebes
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Publication number: 20230303329Abstract: An autonomous transport vehicle for transferring case units to and from predefined storage areas in an automated case unit storage system, the automated case unit storage system including an array of multilevel storage racks with picking aisles passing therebetween and at least one multilevel vertical conveyor having movable shelves, the autonomous transport vehicle including a frame configured to traverse the picking aisles and a transfer deck connecting the picking aisles to the at least one multilevel vertical conveyor for transferring case units between the predefined storage areas and the at least one multilevel vertical conveyor, and a controller connected to the frame, the controller being configured to effect movement of the autonomous transport vehicle through the picking aisles for accessing each storage area within a respective level of the array of multilevel storage racks and each shelf of the at least one multilevel vertical conveyor.Type: ApplicationFiled: May 30, 2023Publication date: September 28, 2023Inventors: Robert SULLIVAN, John LERT, Stephen C. TOEBES, Foster HINSHAW, Nathan ULRICH
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Publication number: 20230306497Abstract: Some embodiments provide retail facility control systems comprising: at least one retail operational subsystem comprising: an automated storage and retrieval system (ASRS) to automatically store and retrieve respective products in the ASRS and facilitate fulfillment of a customer order; a retail execution system to receive ASRS data and coupled to a plurality of retail applications to obtain customer-related data, associate-related data, and retail facility-related data; at least one data repository to store the ASRS data, the customer-related data, the associate-related data, and the retail facility-related data; a control circuit; and a solver module configured to be executed by the control circuit to: access business priorities and operational goals defined for a retail facility; and define a recommended operational plan intended to be implemented at the retail facility and predicted to enhance operation of the retail facility consistent with one or more business priorities and operational goals.Type: ApplicationFiled: February 24, 2023Publication date: September 28, 2023Inventors: John Lert, William Fosnight, Devin Lert, Stephanie Waite, John Biasi
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Patent number: 11760569Abstract: A warehousing system for storing and retrieving goods disposed in containers is provided. The system includes a multilevel storage array including an array of storage shelves for holding containers thereon, at least one substantially continuous lift for transporting containers to and from at least one level of the storage array, at least one transport vehicle located on the at least one level and configured to traverse a transport area transporting containers between the at least one continuous lift and container storage locations so that the at least one continuous lift communicates non-deterministically, via the transport vehicle, with storage locations of each of the storage shelves on the at least one level, an infeed transport system linked to the at least one continuous lift, and an order fulfillment station for generating order containers corresponding to customer orders where the order containers are entered onto the storage shelves of the storage array.Type: GrantFiled: May 4, 2021Date of Patent: September 19, 2023Assignee: Symbotic LLCInventor: John Lert
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Publication number: 20230219755Abstract: A warehouse storage and retrieval system including an array of multilevel storage racks having at least one transfer deck, picking isles and storage areas disposed along picking isles, the storage areas being configured to hold differing loads, and a controller including a management module configured to variably size the storage areas of the array of multilevel storage rack modules and assign each of the variably sized storage areas to a corresponding one of the differing loads, wherein the storage and retrieval system is arranged to transport the differing loads for placement in the variably sized storage areas assigned by the controller.Type: ApplicationFiled: March 21, 2023Publication date: July 13, 2023Inventors: John LERT, Stephen Toebes, Robert Sullivan, Foster D. Hinshaw, Nathan Ulrich, Eric Peters
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Patent number: 11661279Abstract: An autonomous transport vehicle for transferring case units to and from predefined storage areas in an automated case unit storage system, the automated case unit storage system including an array of multilevel storage racks with picking aisles passing therebetween and at least one multilevel vertical conveyor having movable shelves, the autonomous transport vehicle including a frame configured to traverse the picking aisles and a transfer deck connecting the picking aisles to the at least one multilevel vertical conveyor for transferring case units between the predefined storage areas and the at least one multilevel vertical conveyor, and a controller connected to the frame, the controller being configured to effect movement of the autonomous transport vehicle through the picking aisles for accessing each storage area within a respective level of the array of multilevel storage racks and each shelf of the at least one multilevel vertical conveyor.Type: GrantFiled: July 26, 2022Date of Patent: May 30, 2023Assignee: SYMBOTIC LLCInventors: Robert Sullivan, John Lert, Stephen C. Toebes, Foster Hinshaw, Nathan Ulrich
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Publication number: 20230150767Abstract: An automated warehouse storage system including a multilevel storage array is provided. Each aisle has a set of storage levels and each level has storage locations distributed along the aisle. The guideway network extending through the multilevel storage array is configured for autonomous vehicles to move along the guideway network within the multilevel storage array. The guideway network including an inter-aisle guideway spanning at least two of the multiple aisles and a set of guideway levels extending in an aisle of the multiple aisles and disposed so that each guideway level is at a different one of the storage levels and the vehicles on the guideway level can access the storage locations distributed along the aisle. Each set of guideway levels is connected to the inter-aisle guideway forming a common guideway path so that a vehicle can move between inter-aisle guideway and each guideway level along the common guideway path.Type: ApplicationFiled: January 18, 2023Publication date: May 18, 2023Applicant: WALMART APOLLO, LLCInventor: John Lert, JR.
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Patent number: 11608228Abstract: A warehouse storage and retrieval system including an array of multilevel storage racks having at least one transfer deck, picking isles and storage areas disposed along picking isles, the storage areas being configured to hold differing loads, and a controller including a management module configured to variably size the storage areas of the array of multilevel storage rack modules and assign each of the variably sized storage areas to a corresponding one of the differing loads, wherein the storage and retrieval system is arranged to transport the differing loads for placement in the variably sized storage areas assigned by the controller.Type: GrantFiled: July 21, 2020Date of Patent: March 21, 2023Assignee: Symbotic LLCInventors: John Lert, Stephen Toebes, Robert Sullivan, Foster D. Hinshaw, Nathan Ulrich, Eric Peters
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Publication number: 20220356018Abstract: An autonomous transport vehicle for transferring case units to and from predefined storage areas in an automated case unit storage system, the automated case unit storage system including an array of multilevel storage racks with picking aisles passing therebetween and at least one multilevel vertical conveyor having movable shelves, the autonomous transport vehicle including a frame configured to traverse the picking aisles and a transfer deck connecting the picking aisles to the at least one multilevel vertical conveyor for transferring case units between the predefined storage areas and the at least one multilevel vertical conveyor, and a controller connected to the frame, the controller being configured to effect movement of the autonomous transport vehicle through the picking aisles for accessing each storage area within a respective level of the array of multilevel storage racks and each shelf of the at least one multilevel vertical conveyor.Type: ApplicationFiled: July 26, 2022Publication date: November 10, 2022Inventors: Robert SULLIVAN, John LERT, Stephen C. TOEBES, Foster HINSHAW, Nathan ULRICH
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Publication number: 20220274776Abstract: An automated warehouse storage system including a multilevel storage array is provided. Each aisle has a set of storage levels and each level has storage locations distributed along the aisle. The guideway network extending through the multilevel storage array is configured for autonomous vehicles to move along the guideway network within the multilevel storage array. The guideway network including an inter-aisle guideway spanning at least two of the multiple aisles and a set of guideway levels extending in an aisle of the multiple aisles and disposed so that each guideway level is at a different one of the storage levels and the vehicles on the guideway level can access the storage locations distributed along the aisle. Each set of guideway levels is connected to the inter-aisle guideway forming a common guideway path so that a vehicle can move between inter-aisle guideway and each guideway level along the common guideway path.Type: ApplicationFiled: May 16, 2022Publication date: September 1, 2022Applicant: ALERT INNOVATION INC.Inventor: John Lert, JR.
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Patent number: 11396427Abstract: An autonomous transport vehicle for transferring case units to and from predefined storage areas in an automated case unit storage system, the automated case unit storage system including an array of multilevel storage racks with picking aisles passing therebetween and at least one multilevel vertical conveyor having movable shelves, the autonomous transport vehicle including a frame configured to traverse the picking aisles and a transfer deck connecting the picking aisles to the at least one multilevel vertical conveyor for transferring case units between the predefined storage areas and the at least one multilevel vertical conveyor, and a controller connected to the frame, the controller being configured to effect movement of the autonomous transport vehicle through the picking aisles for accessing each storage area within a respective level of the array of multilevel storage racks and each shelf of the at least one multilevel vertical conveyor.Type: GrantFiled: September 1, 2020Date of Patent: July 26, 2022Assignee: Symbotic LLCInventors: Robert Sullivan, John Lert, Stephen C. Toebes, Foster Hinshaw, Nathan Ulrich
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Publication number: 20220177226Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having storage locations, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport confined to each storage level, the at least one autonomous transport being configured to transport the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to effect operation of the multilevel vertical conveyor system and at least one autonomous transport for assembling orders of uncontained case units of different types without moving bundles of the same uncontained case unit type throughout the storage and retrieval system.Type: ApplicationFiled: February 22, 2022Publication date: June 9, 2022Inventors: Robert SULLIVAN, John LERT, Stephen C. TOEBES
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Patent number: 11332310Abstract: An automated warehouse storage system including a multilevel storage array is provided. Each aisle has a set of storage levels and each level has storage locations distributed along the aisle. The guideway network extending through the multilevel storage array is configured for autonomous vehicles to move along the guideway network within the multilevel storage array. The guideway network including an inter-aisle guideway spanning at least two of the multiple aisles and a set of guideway levels extending in an aisle of the multiple aisles and disposed so that each guideway level is at a different one of the storage levels and the vehicles on the guideway level can access the storage locations distributed along the aisle. Each set of guideway levels is connected to the inter-aisle guideway forming a common guideway path so that a vehicle can move between inter-aisle guideway and each guideway level along the common guideway path.Type: GrantFiled: February 12, 2019Date of Patent: May 17, 2022Assignee: Alert Innovation Inc.Inventor: John Lert, Jr.
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Patent number: 11254501Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having storage locations, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport confined to each storage level, the at least one autonomous transport being configured to transport the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to effect operation of the multilevel vertical conveyor system and at least one autonomous transport for assembling orders of uncontained case units of different types without moving bundles of the same uncontained case unit type throughout the storage and retrieval system.Type: GrantFiled: February 6, 2020Date of Patent: February 22, 2022Assignee: SYMBOTIC LLCInventors: Robert Sullivan, John Lert, Stephen C. Toebes
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Publication number: 20220002083Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: ApplicationFiled: September 15, 2021Publication date: January 6, 2022Inventors: John LERT, Stephen C. TOEBES, Robert SULLIVAN, Foster HINSHAW, Nathan ULRICH
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Patent number: 11124361Abstract: A storage and retrieval system including a vertical array of storage levels, each storage level having, picking aisles, storage locations, disposed within the picking aisles, and at least one transfer deck providing access to the picking aisles, a multilevel vertical conveyor system configured to transport the uncontained case units to and from the vertical array of storage levels, each storage level being configured to receive uncontained case units from the multilevel vertical conveyor system, at least one autonomous transport located on each storage level for transporting the uncontained case units between respective storage locations and the multilevel vertical conveyor system, and a controller configured to create a primary access path through the transfer decks and picking aisles to a predetermined one of the storage locations and at least one secondary access path to the predetermined one of the storage locations when the primary path is impassable.Type: GrantFiled: March 26, 2019Date of Patent: September 21, 2021Assignee: SYMBOTIC LLCInventors: John Lert, Stephen C. Toebes, Robert Sullivan, Foster Hinshaw, Nathan Ulrich