Patents by Inventor John O. Marsden

John O. Marsden has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130001093
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Application
    Filed: September 5, 2012
    Publication date: January 3, 2013
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Patent number: 8273237
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: September 25, 2012
    Assignee: Freeport-McMoran Corporation
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Patent number: 8016983
    Abstract: This invention relates to a system and method for producing a metal powder product using conventional electrowinning chemistry (i.e., oxygen evolution at an anode) in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes and/or direct electrowinning.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: September 13, 2011
    Assignee: Freeport-McMoran Corporation
    Inventors: Antonioni C. Stevens, Stanley R. Gilbert, Scot P. Sandoval, Timothy G. Robinson, John O. Marsden
  • Patent number: 8012318
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: September 6, 2011
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Robert E Brewer, Susan R Brewer, Joanna M Robertson, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
  • Publication number: 20100224484
    Abstract: This invention relates to a system and method for producing a metal powder product using conventional electrowinning chemistry (i.e., oxygen evolution at an anode) in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes and/or direct electrowinning.
    Type: Application
    Filed: May 18, 2010
    Publication date: September 9, 2010
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Antonioni C. Stevens, Stanley R. Gilbert, Scot P. Sandoval, Timothy G. Robinson, John O. Marsden
  • Publication number: 20100206741
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Application
    Filed: April 29, 2010
    Publication date: August 19, 2010
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: John O. Marsden, Robert E. Brewer, Susan R. Brewer, Joanna M. Robertson, David R. Baughman, Philip Thompson, Wayne W. Hazen, Christel M.A. Bemelmans
  • Patent number: 7736488
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Grant
    Filed: December 29, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Robert E Brewer, Susan R Brewer, Joanna M Robertson, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
  • Patent number: 7736486
    Abstract: This invention relates to a system and method for producing a metal powder product using conventional electrowinning chemistry (i.e., oxygen evolution at an anode) in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes and/or direct electrowinning.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: Antonioni C Stevens, Stanley R Gilbert, Scot P Sandoval, Timothy G Robinson, John O Marsden
  • Patent number: 7736476
    Abstract: This invention relates to a system and method for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistries.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: Stanley R Gilbert, Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, John O Marsden
  • Patent number: 7736475
    Abstract: The present invention relates, generally, to a method for electrowinning copper powder, and more particularly to a method for electrowinning copper powder from a copper-containing solution using the ferrous/ferric anode reaction. In accordance with various embodiments of the present invention, a process for producing copper powder by electrowinning employs alternative anode reaction technology, namely, the ferrous/ferric anode reaction, and enables the efficient and cost-effective production of copper powder at a total cell voltage of less than about 1.5 V and at current densities of greater than 50 A/ft2. A copper powder electrowinning process in accordance with the present invention also reduces or eliminates acid mist generation that is characteristic of electrowinning operations utilizing conventional electrowinning chemistry (e.g., oxygen evolution at the anode), which is advantageous.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, John O Marsden, Stanley R Gilbert
  • Patent number: 7736487
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation. In accordance with one aspect of the process, at least a portion of the residue from the pressure leaching operation is directed to a heap, stockpile or other leaching operation.
    Type: Grant
    Filed: May 1, 2007
    Date of Patent: June 15, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: John O. Marsden, John C. Wilmot, Christy Green, Wayne W. Hazen, David R. Baughman
  • Patent number: 7722756
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: May 25, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Joanna M Robertson, Robert E Brewer, Susan R. Brewer, legal representative, David R Baughman, Philip Thompson, Wayne W Hazen, Christel M. A. Bemelmans
  • Patent number: 7666371
    Abstract: The present invention relates generally to a process for recovering copper and other metal values from metal-containing materials through pressure leaching operations. In accordance with the various aspects of the present invention, metal-containing pregnant leach solutions from pressure leaching operations need not be significantly diluted to facilitate effective metal recovery using solvent extraction and electrowinning.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: February 23, 2010
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Robert E Brewer, Joanna M Robertson, Wayne W Hazen, Philip Thompson, David R Baughman
  • Patent number: 7591934
    Abstract: This invention relates to an apparatus for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. A new design for a flow-through electrowinning cell that employs both flow-through anodes and flow-through cathodes is described. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistry.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: September 22, 2009
    Assignee: Freeport-McMoran Corporation
    Inventors: John O Marsden, Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, Stanley R Gilbert
  • Publication number: 20090183997
    Abstract: The present invention relates, generally, to a method and apparatus for recovering metal values from a metal-bearing materials, and more specifically, a process for recovering copper and other metals through leaching, electrowinning using the ferrous/ferric anode reaction, and the synergistic addition of ferrous iron to the leach step.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 23, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John O. Marsden, James D. Gillaspie, John C. Wilmot
  • Publication number: 20090145749
    Abstract: The present invention relates, generally, to a method for electrowinning copper powder, and more particularly to a method for electrowinning copper powder from a copper-containing solution using the ferrous/ferric anode reaction. In accordance with various embodiments of the present invention, a process for producing copper powder by electrowinning employs alternative anode reaction technology, namely, the ferrous/ferric anode reaction, and enables the efficient and cost-effective production of copper powder at a total cell voltage of less than about 1.5 V and at current densities of greater than 50 A/ft2. A copper powder electrowinning process in accordance with the present invention also reduces or eliminates acid mist generation that is characteristic of electrowinning operations utilizing conventional electrowinning chemistry (e.g., oxygen evolution at the anode), which is advantageous.
    Type: Application
    Filed: December 11, 2008
    Publication date: June 11, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Scot P. Sandoval, Antonioni C. Stevens, Timothy G. Robinson, John O. Marsden, Stanley R. Gilbert
  • Publication number: 20090120789
    Abstract: This invention relates to a system and method for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistries.
    Type: Application
    Filed: November 4, 2008
    Publication date: May 14, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Stanley R. Gilbert, Scot P. Sandoval, Antonioni C. Stevens, Timothy G. Robinson, John O. Marsden
  • Publication number: 20090101518
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Application
    Filed: December 29, 2008
    Publication date: April 23, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John O. Marsden, Robert E. Brewer, Susan R. Brewer, Joanna M. Robertson, David R. Baughman, Philip Thompson, Wayne W. Hazen, Christel M.A. Bemelmans
  • Patent number: 7517384
    Abstract: The present invention is directed to a system for recovering metal values from metal-bearing materials. During a reactive process, a seeding agent is introduced to provide a nucleation site for the crystallization and/or growth of solid species which otherwise tend to passivate the reactive process or otherwise encapsulate the metal value, thereby reducing the amount of desired metal values partially or completely encapsulated by such material. The seeding agent may be generated in a number of ways, including the recycling of residue or the introduction of foreign substances. Systems embodying aspects of the present invention may be beneficial for recovering a variety of metals such as copper, gold, silver, nickel, cobalt, molybdenum, zinc, rhenium, uranium, rare earth metals, and platinum group metals from any metal-bearing material, such as ores and concentrates.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: April 14, 2009
    Assignee: Phelps Dodge Corporation
    Inventors: John O. Marsden, Robert E. Brewer, Joanna M. Robertson, David R. Baughman, Philip Thompson, Wayne W. Hazen, Roland Schmidt
  • Publication number: 20090071839
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Application
    Filed: November 19, 2008
    Publication date: March 19, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John O. Marsden, Susan R Brewer, Robert E Brewer, Joanna M. Robertson, David R. Baughman, Philip Thompson, Wayne W. Hazen, Christel M.A. Bemelmans