Patents by Inventor John S. Facci

John S. Facci has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10350828
    Abstract: 3-D printing transfers build material and support from an intermediate transfer belt (ITB) to a platen. The build material is the same as the support material, except that the build material includes a photoinitiator and the support material does not. The platen moves to make contact with the ITB, and the ITB transfers successive layers of build material and support material each time the platen contacts the ITB. The platen and a portion of the ITB that is adjacent the platen are heated prior to the platen contacting the ITB, and the same is exposed so as to crosslink polymers of build material, without crosslinking polymers of support material. The polymers of build material being crosslinked and the polymers of support material not being crosslinked makes the support material selectively soluble in a solvent.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: July 16, 2019
    Assignee: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, David S. Derleth, Eliud Robles Flores, Varun Sambhy
  • Patent number: 10201930
    Abstract: 3-D printers include a transfuse station having at least one roller on one side of an ITB supporting the ITB, and a transmission device on the same side of the ITB. A charge neutralizer is included on a second side of the intermediate transfer surface. The charge neutralizer outputs an opposite charge to neutralize existing static charge on a layer of the build material and the support material on the ITB, before the layer reaches the transfer station. Additionally, the intermediate transfer surface transfers the layer to a platen each time the platen contacts the second side of the intermediate transfer surface, at the transfer station, to successively form layers of the build material and the support material on the platen. Also, the transmission device outputs acoustic waves to cause the layer to move from the intermediate transfer surface to the platen, or to the layers on the platen.
    Type: Grant
    Filed: May 6, 2016
    Date of Patent: February 12, 2019
    Assignee: Xerox Corporation
    Inventors: Eliud Robles Flores, David S. Derleth, David C. Craig, John S. Facci, Varun Sambhy
  • Publication number: 20180370135
    Abstract: 3-D printing transfers build material and support from an intermediate transfer belt (ITB) to a platen. The build material is the same as the support material, except that the build material includes a photoinitiator and the support material does not. The platen moves to make contact with the ITB, and the ITB transfers successive layers of build material and support material each time the platen contacts the ITB. The platen and a portion of the ITB that is adjacent the platen are heated prior to the platen contacting the ITB, and the same is exposed so as to crosslink polymers of build material, without crosslinking polymers of support material. The polymers of build material being crosslinked and the polymers of support material not being crosslinked makes the support material selectively soluble in a solvent.
    Type: Application
    Filed: August 9, 2018
    Publication date: December 27, 2018
    Applicant: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, David S. Derleth, Eliud Robles Flores, Varun Sambhy
  • Patent number: 10099421
    Abstract: 3-D printing transfers build material and support from an intermediate transfer belt (ITB) to a platen. The build material is the same as the support material, except that the build material includes a photoinitiator and the support material does not. The platen moves to make contact with the ITB, and the ITB transfers successive layers of build material and support material each time the platen contacts the ITB. The platen and a portion of the ITB that is adjacent the platen are heated prior to the platen contacting the ITB, and the same is exposed so as to crosslink polymers of build material, without crosslinking polymers of support material. The polymers of build material being crosslinked and the polymers of support material not being crosslinked makes the support material selectively soluble in a solvent.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: October 16, 2018
    Assignee: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, David S. Derleth, Eliud Robles Flores, Varun Sambhy
  • Patent number: 10005227
    Abstract: A 3-D printer includes a development station positioned to electrostatically transfer layers of material to an intermediate transfer surface, and a transfuse station adjacent the intermediate transfer surface. The transfuse station is positioned to receive the layers as the intermediate transfer surface moves past the transfuse station. Also, a platen is included that moves relative to the intermediate transfer surface. The intermediate transfer surface transfers a layer of the material to the platen each time the platen contacts one of the layers on the intermediate transfer surface at the transfuse station to successively form a freestanding stack of the layers on the platen. A curing station is positioned to apply ultraviolet light to each layer, after each layer is transferred from the transfuse station to the platen. The curing station selectively applies the ultraviolet light to crosslink polymers only in a portion of the material within the layer.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: June 26, 2018
    Assignee: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, Varun Sambhy, Eliud Robles Flores, David S. Derleth
  • Patent number: 9857710
    Abstract: A support material toner particle for use in xerographic additive manufacturing includes a polyvinyl alcohol (PVA) polymer and blend-additives including a chitosan and a polyvinylpyrrolidone (PVP), the amount of blend-additives is selected to adjust the Tg of the PVA polymer to be within about 1° C. to about 20° C. of a desired build material toner Tg. A xerographic toner system includes a build toner material and a support toner material, the support toner material includes a polyvinyl alcohol (PVA) polymer and blend-additives including a chitosan and a polyvinylpyrrolidone (PVP), the amount of blend-additives is selected to adjust the Tg of the PVA polymer to be within about 1° C. to about 20° C. of the build material toner Tg. A method of making a support toner material includes blending polyvinyl alcohol with blend additives including a chitosan and polyvinylpyrrolidone and forming support toner particles after the blending step.
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: January 2, 2018
    Assignee: XEROX CORPORATION
    Inventors: Varun Sambhy, John S. Facci, Eliud Robles-Flores, David S. Derleth, David C. Craig
  • Publication number: 20170326794
    Abstract: 3-D printing transfers build material and support from an intermediate transfer belt (ITB) to a platen. The build material is the same as the support material, except that the build material includes a photoinitiator and the support material does not. The platen moves to make contact with the ITB, and the ITB transfers successive layers of build material and support material each time the platen contacts the ITB. The platen and a portion of the ITB that is adjacent the platen are heated prior to the platen contacting the ITB, and the same is exposed so as to crosslink polymers of build material, without crosslinking polymers of support material. The polymers of build material being crosslinked and the polymers of support material not being crosslinked makes the support material selectively soluble in a solvent.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Applicant: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, David S. Derleth, Eliud Robles Flores, Varun Sambhy
  • Publication number: 20170326795
    Abstract: A 3-D printer includes a development station positioned to electrostatically transfer layers of material to an intermediate transfer surface, and a transfuse station adjacent the intermediate transfer surface. The transfuse station is positioned to receive the layers as the intermediate transfer surface moves past the transfuse station. Also, a platen is included that moves relative to the intermediate transfer surface. The intermediate transfer surface transfers a layer of the material to the platen each time the platen contacts one of the layers on the intermediate transfer surface at the transfuse station to successively form a freestanding stack of the layers on the platen. A curing station is positioned to apply ultraviolet light to each layer, after each layer is transferred from the transfuse station to the platen. The curing station selectively applies the ultraviolet light to crosslink polymers only in a portion of the material within the layer.
    Type: Application
    Filed: May 12, 2016
    Publication date: November 16, 2017
    Applicant: Xerox Corporation
    Inventors: John S. Facci, David C. Craig, Varun Sambhy, Eliud Robles Flores, David S. Derleth
  • Publication number: 20170320269
    Abstract: 3-D printers include a transfuse station having at least one roller on one side of an ITB supporting the ITB, and a transmission device on the same side of the ITB. A charge neutralizer is included on a second side of the intermediate transfer surface. The charge neutralizer outputs an opposite charge to neutralize existing static charge on a layer of the build material and the support material on the ITB, before the layer reaches the transfer station. Additionally, the intermediate transfer surface transfers the layer to a platen each time the platen contacts the second side of the intermediate transfer surface, at the transfer station, to successively form layers of the build material and the support material on the platen. Also, the transmission device outputs acoustic waves to cause the layer to move from the intermediate transfer surface to the platen, or to the layers on the platen.
    Type: Application
    Filed: May 6, 2016
    Publication date: November 9, 2017
    Applicant: Xerox Corporation
    Inventors: Eliud Robles Flores, David S. Derleth, David C. Craig, John S. Facci, Varun Sambhy
  • Patent number: 9170518
    Abstract: Disclosed is a closed-loop control method and system to control the nip width and transfer field uniformity associated with an image marking apparatus. According to an exemplary embodiment, a closed-loop control system senses the uniformity of the image transfer field and applies forces to a transfer nip based on the sensed field to provide a more uniform field.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: October 27, 2015
    Assignee: Xerox Corporation
    Inventors: Christopher A. DiRubio, Charles H. Tabb, Michael A. Fayette, John S. Facci, Paul F. Sawicki, Thomas C. Keyes, Edward W. Schnepf, William R. Klimley
  • Patent number: 8761623
    Abstract: An electronic development compensation method which is broadly applicable to SCMB development includes controlling image banding by actively correcting for mechanical development errors by modulating DC bias to a magnetic brush.
    Type: Grant
    Filed: June 2, 2011
    Date of Patent: June 24, 2014
    Assignee: Xerox Corporation
    Inventors: William H Wayman, John S Facci
  • Publication number: 20130272735
    Abstract: Disclosed is a closed-loop control method and system to control the nip width and transfer field uniformity associated with an image marking apparatus. According to an exemplary embodiment, a closed-loop control system senses the uniformity of the image transfer field and applies forces to a transfer nip based on the sensed field to provide a more uniform field.
    Type: Application
    Filed: April 16, 2012
    Publication date: October 17, 2013
    Applicant: Xerox Corporation
    Inventors: Christopher A. DiRubio, Charles H. Tabb, Michael A. Fayette, John S. Facci, Paul F. Sawicki, Thomas C. Keyes, Edward W. Schnepf, William R. Klimley
  • Publication number: 20120308248
    Abstract: An electronic development compensation method which is broadly applicable to SCMB development includes controlling image banding by actively correcting for mechanical development errors by modulating DC bias to a magnetic brush.
    Type: Application
    Filed: June 2, 2011
    Publication date: December 6, 2012
    Applicant: XEROX CORPORATION
    Inventors: William H. Wayman, John S. Facci
  • Publication number: 20120121276
    Abstract: A method and apparatus can, while operating a printing device in a test mode, supply a changed transfer field to a marking material transfer device. The changed transfer field is less than or more than the standard transfer field. The method and apparatus disable operations of other marking material transfer devices of the printing device to isolate the marking material transfer device. Further, the method and apparatus compare the actual amount and/or spatial distribution of marking material transferred to a recipient surface (to which the first marking material transfer device transfers the marking material) against a predetermined standard. Then, if the actual amount of marking material transferred to the recipient surface is different than the predetermined standard, the method and apparatus can identify the first marking material transfer device as being a potential source of printing defects.
    Type: Application
    Filed: November 15, 2010
    Publication date: May 17, 2012
    Applicant: XEROX CORPORATION
    Inventors: Christopher A. DiRubio, Charles H. Tabb, Michael A. Fayette, John S. Facci
  • Patent number: 8180231
    Abstract: A method and apparatus can, while operating a printing device in a test mode, supply a changed transfer field to a marking material transfer device. The changed transfer field is less than or more than the standard transfer field. The method and apparatus disable operations of other marking material transfer devices of the printing device to isolate the marking material transfer device. Further, the method and apparatus compare the actual amount and/or spatial distribution of marking material transferred to a recipient surface (to which the first marking material transfer device transfers the marking material) against a predetermined standard. Then, if the actual amount of marking material transferred to the recipient surface is different than the predetermined standard, the method and apparatus can identify the first marking material transfer device as being a potential source of printing defects.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: May 15, 2012
    Assignee: Xerox Corporation
    Inventors: Christopher A. DiRubio, Charles H. Tabb, Michael A. Fayette, John S. Facci
  • Patent number: 7869739
    Abstract: A xerographic marking device includes an intermediate transfer unit, a media transport path and at least one two-color image-on-image (IOI) drum module. Each two-color IOI drum module includes in a process order around a photoreceptor: a) a first charging unit; b) a first exposure unit; c) a first development unit; d) a second charging unit; e) a second exposure unit; and f) a second development unit, wherein the intermediate transfer unit receives a first toned image and a second toned image from the photoreceptor in a single transfer and transfers those toner images to print media to produce a toned image on print media. In various embodiments, specific color pairings are provided.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: January 11, 2011
    Assignee: Xerox Corporation
    Inventors: Dale R. Mashtare, Martin E. Banton, Edul N. Dalal, John S. Facci, Steve P. Hoover, John F. Knapp, Robert P. Loce, Michael J. Martin, Karen Ann Moffat, Paul W. Morehouse, William J. Nowak, Richard Philip Nelson Veregin, Thomas C. Hollar
  • Publication number: 20100310272
    Abstract: A xerographic marking device includes an intermediate transfer unit, a media transport path and at least one two-color image-on-image (IOI) drum module. Each two-color IOI drum module includes in a process order around a photoreceptor; a) a first charging unit; b) a first exposure unit; c) a first development unit; d) a second charging unit; e) a second exposure unit; and f) a second development unit, wherein the intermediate transfer unit receives a first toned image and a second toned image from the photoreceptor in a single transfer and transfers those toner images to print media to produce a toned image on print media. In various embodiments, specific color pairings are provided.
    Type: Application
    Filed: June 4, 2009
    Publication date: December 9, 2010
    Applicant: XEROX CORPORATION
    Inventors: Dale R. MASHTARE, Martin E. BANTON, Edul N. DALAL, John S. FACCI, Steve P. HOOVER, John F. KNAPP, Robert P. LOCE, Michael J. MARTIN, Karen Ann MOFFAT, Paul W. MOREHOUSE, William J. NOWAK, Richard Philip Nelson VEREGIN, Thomas C. HOLLAR
  • Patent number: 7829250
    Abstract: In accordance with the invention, there are xerographic photoreceptors, image forming apparatus, and methods of forming an image on image. The xerographic photoreceptor can include a substrate and a conductive ground plane having an optical transparency disposed over the substrate, the conductive ground plane including a carbon nanotube layer, such that machine cycling of the xerographic photoreceptor can produce less than approximately a 10% change in the optical transparency of the conductive ground plane after about 100,000 or more machine cycles. The xerographic photoreceptor can also include a photosensitive layer disposed over the conductive ground plane, wherein the photosensitive layer can include a charge generator material and a charge transport material.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: November 9, 2010
    Assignee: Xerox Corporation
    Inventors: Kock-Yee Law, John S. Facci, Edward F. Grabowski
  • Patent number: 7811737
    Abstract: The presently disclosed embodiments are directed to release fluids or agents that are useful in release coating in toner-based technologies. More particularly, the embodiments pertain to the addition of metal chelating agents to release fluids to prevent byproduct reactions from the fusing process that would otherwise decrease fuser member life and image quality.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: October 12, 2010
    Assignee: Xerox Corporation
    Inventors: John S. Facci, William H. Wayman
  • Patent number: RE47920
    Abstract: A support material toner particle for use in xerographic additive manufacturing includes a PVA polymer blend including a polyvinyl alcohol (PVA) polymer and blend-additives including a chitosan and a polyvinylpyrrolidone (PVP), the amount of blend-additives is selected to adjust the Tg of the PVA polymer blend to be within about 1° C. to about 20° C. of a desired build material toner Tg. A xerographic toner system includes a build toner material and a support toner material, the support toner material includes a PVA polymer blend including a polyvinyl alcohol (PVA) polymer and blend-additives including a chitosan and a polyvinylpyrrolidone (PVP), the amount of blend-additives is selected to adjust the Tg of the PVA polymer blend to be within about 1° C. to about 20° C. of the build material toner Tg. A method of making a support toner material includes blending polyvinyl alcohol with blend additives including a chitosan and polyvinylpyrrolidone and forming support toner particles after the blending step.
    Type: Grant
    Filed: October 23, 2018
    Date of Patent: March 31, 2020
    Assignee: XEROX CORPORATION
    Inventors: Varun Sambhy, John S. Facci, Eliud Robles-Flores, David S. Derleth, David C. Craig