Abstract: The present invention is generally directed to a method of making a lined fabric product having an open hem construction. An open hem construction refers to a lined fabric product in which a liner fabric is hemmed separately from a cover fabric. In this configuration, the liner fabric is allowed to drape independently from the cover fabric. In the past, fabric articles, such as curtains and draperies, having an open hem construction were primarily made exclusively by hand. The process of the present invention, on the other hand, allows some automation, improving the speed and cost at which the products are made.

Abstract: An apparatus and method are provided for simultaneously feeding one or more rolls of material into a sewing and cutting system. In one embodiment, the material is cut into predetermined lengths of cloth and during processing, each side of the cloth is hemmed automatically. The system of the present invention is particularly well suited to producing draperies and other similar fabric products.

Abstract: An apparatus and method are provided for converting a roll of material into various products such as curtains, draperies, valances, or the like. Specifically, the apparatus includes a roll let off for supporting and feeding a roll of material or cloth. After the let off, the edges of the cloth are cut if desired and are engaged by a pair of edge folding and positioning stations for forming vertically folded edges. The folded edges are then converted into hems and sewn into the material by a pair of corresponding hem sewing heads and cloth advancers. Once vertical hems are formed in the cloth, the cloth is cut to predetermined lengths and if desired, folded in a predetermined pattern. The folded pattern can then be transported to a sewing station for further sewing the material into a desired product.

Abstract: An apparatus and method are provided for converting a roll of material into various products such as curtains, draperies, valances, or the like. Specifically, the apparatus includes a roll let off for supporting and feeding a roll of material or cloth. After the let off, the edges of the cloth are cut if desired and are engaged by a pair of edge folding and positioning stations for forming vertically folded edges. The folded edges are then converted into hems and sewn into the material by a pair of corresponding hem sewing heads and cloth advancers. Once vertical hems are formed in the cloth, the cloth is cut to predetermined lengths and if desired, folded in a predetermined pattern. The folded pattern can then be transported to a sewing station for further sewing the material into a desired product.

Abstract: An apparatus and method are provided for simultaneously feeding two or more rolls of material into a sewing and cutting system. Specifically, the apparatus includes a roll let-off for supporting and feeding a first roll of material or cloth. The let-off includes a tension control unit for feeding the cloth at constant tension. A second roll let-off is also included for supporting and feeding a second roll of material. The second roll let-off also includes a tension control unit in combination with a torque supplying device. The tension control unit and the torque supplying device are adjusted to place a single tension on the material that allows the second roll of material to be fed with the first roll of material simultaneously and uniformly. By using the apparatus of the present invention, improved sewn products can be produced automatically.

Abstract: An apparatus and method are provided for converting a roll of material into various products such as curtains, draperies, valances, or the like. Specifically, the apparatus includes a roll let off for supporting and feeding a roll of material or cloth. After the let off, the edges of the cloth are cut if desired and are engaged by a pair of edge folding and positioning stations for forming vertically folded edges. The folded edges are then converted into hems and sewn into the material by a pair of corresponding hem sewing heads and cloth advancers. Once vertical hems are formed in the cloth, the cloth is cut to predetermined lengths and if desired, folded in a predetermined pattern. The folded pattern can then be transported to a sewing station for further sewing the material into a desired product.