Abstract: The present invention relates to a composition being an aqueous dispersion of a polyurethane in water, said composition comprising water and the reaction product of (a) a water-dispersible isocyanate-terminated polyurethane prepolymer having an NCO content of between 2.1 and 10% by weight, (b) an organic polyisocyanate adduct mixture comprising a polyisocyanate dimer and a polyisocyanate trimer and having an average isocyanate functionality of between 2.1 and 4.0, and (c) an amine chain extender having a specified ratio of NH2 relative to the NCO index of the polyisocyanate adduct mixture. Also disclosed is a process for preparing this composition, and a method for coating a substrate with the composition.

Abstract: The present invention relates to a composition being an aqueous dispersion of a polyurethane in water, said composition comprising water and the reaction product of (a) a water-dispersible isocyanate-terminated polyurethane prepolymer having an NCO content of between 2.1 and 10% by weight, (b) an organic polyisocyanate adduct mixture comprising a polyisocyanate dimer and a polyisocyanate trimer and having an average isocyanate functionality of between 2.1 and 4.0, and (c) an active hydrogen-containing chain extender. Also disclosed is a process for preparing this composition, and a method for coating a substrate with the composition.

Abstract: The present invention relates to a composition being an aqueous dispersion of a polyurethane in water, said composition comprising water and the reaction product of (a) a water-dispersible isocyanate-terminated polyurethane prepolymer having an NCO content of between 2.1 and 10% by weight, (b) an organic polyisocyanate adduct mixture comprising a polyisocyanate dimer and a polyisocyanate trimer and having an average isocyanate functionality of between 2.1 and 4.0, and (c) an active hydrogen-containing chain extender. Also disclosed is a process for preparing this composition, and a method for coating a substrate with the composition.

Abstract: The present invention relates to a composition being an aqueous dispersion of a polyurethane in water, said composition comprising water and the reaction product of (a) a water-dispersible isocyanate-terminated polyurethane prepolymer having an isocyanate content of between 1 and 15% by weight. The prepolymer comprises the following: an organic polyisocyanate adduct mixture having an average isocyanate functionality of between 2.0 and 4.0, and (b) an isocyanate reactive chain extender having a specified ratio of isocyanate reactive moiety to isocyanate index of the polyisocyanate adduct mixture. The polyisocyanate mixture must contain some dimer; however, other polyisocyanates, such as diisocyanates and polyisocyanate trimers, are advantageously added to the mixture. Also disclosed is a process for preparing this composition, and a method for coating a substrate with the composition.

Abstract: The present invention relates to a process for making a polyol which comprises the steps of: (a) fabricating a propoxylated polyhydric initiator by reacting propylene oxide with a polyhydric initiator in the presence of an acid catalyst, said reaction being conducted in the absence of a KOH catalyst, to produce a propoxylated polyhydric initiator containing acid catalyst residue(s) and free of KOH catalyst residue, and (b) reacting said propoxylated polyhydric initiator containing acid catalyst residue(s) with an alkylene oxide in the presence of a double metal cyanide complex catalyst to produce a polyol.

Abstract: The present invention relates to a process for improving the polyurethane-forming reactivity of a propylene oxide-based ethylene oxide-free polyol produced using a double metal cyanide complex catalyst by incorporating therein a minor amount of a base prior to employing the polyol in a polyurethane-forming reaction. Also claimed is the base-containing polyol composition produced in accordance with the present invention.

Abstract: The present invention relates to a process for improving the polyurethane-forming reactivity of a propylene oxide-based ethylene oxide-free polyol produced using a double metal cyanide complex catalyst by incorporating therein a minor amount of a base prior to employing the polyol in a polyurethane-forming reaction. Also claimed is the base-containing polyol composition produced in accordance with the present invention.

Abstract: A process for producing an ethylene oxide-capped polyol which is essentially free of catalyst residues, wherein the polyol is produced using a double metal cyanide catalyst, which comprises after polyol formation the steps of: (a) contacting a catalyst residue(s)-containing polyol with an effective amount of an oxidant (preferably selected from the group consisting of: oxygen-containing gas(es), peroxide(s), acids, and combinations thereof) to cause said catalyst residue(s) to form insoluble residues that are insoluble in the polyol; (b) separating the insoluble residues from the polyol to provide an essentially double metal cyanide catalyst residue-free polyol; (c) treating said double metal cyanide catalyst residue-free polyol with a base to provided a base-treated polyol; (d) contacting said base-treated polyol with ethylene oxide to produce an ethylene oxide-capped polyol containing base, wherein at least a portion of the secondary hydroxyl groups on said polyol are converted into primary hydroxyl groups,

Abstract: This invention relates to a method of fabricating a thermoplastic elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 2,000 and about 8,000 and having a level of end group unsaturation of no greater than 0.02 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a diisocyanate to produce an isocyanate-terminated prepolymer, and (c) reacting said isocyanate-terminated prepolymer with a difunctional isocyanato-reactive chain extender in a mold or in an extruder in order to produce an elastomer characterized by a hardness of between a Shore A hardness of about 50 and a Shore D hardness of about 65. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

Abstract: A process for producing an ethylene oxide-capped polyol which is essentially free of catalyst residues, wherein the polyol is produced using a double metal cyanide catalyst, which comprises after polyol formation the steps of: (a) contacting a catalyst residue(s)- containing polyol with an effective amount of an oxidant (preferably selected from the group consisting of: oxygen-containing gas(es), peroxide(s), acids, and combinations thereof) to cause said catalyst residue(s) to form insoluble residues that are insoluble in the polyol; (b) separating the insoluble residues from the polyol to provide an essentially double metal cyanide catalyst residue-free polyol; (c) treating said double metal cyanide catalyst residue-free polyol with a base to provided a base-treated polyol; (d) contacting said base-treated polyol with ethylene oxide to produce an ethylene oxide-capped polyol containing base, wherein at least a portion of the secondary hydroxyl groups on said polyol are converted into primary hydroxyl groups

Abstract: This invention relates to a method of fabricating an elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 400 and about 15,000 and having a level of end group unsaturation of no greater than 0.04 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a polyisocyanate to produce an isocyanate-terminated prepolymer, and (e) reacting said isocyanate-terminated prepolymer with a chain extender in a mold in order to produce the elastomer. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

Abstract: This invention relates to a method of fabricating a thermoset elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 400 and about 15,000 and having a level of end group unsaturation of not greater than 0.04 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a polyisocynate to produce an isocyanate-terminated prepolymer, and (e) reacting said isocyanate-terminated prepolymer with a chain extender other than ethylene glycol in a mold in order to produce the elastomer. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

Abstract: The present invention relates to a process for preparing polyurethane/polyurea or polyurea elastomers by spray processing or reaction injection molding a reaction mixture comprising an A-side and a B-side, wherein said A-side comprises a polyisocyanate or an isocyanato-terminated polyurethane prepolymer and wherein said B-side comprises a polyol or polyamine plus a chain extender, in order to form a polyurethane/polyurea or polyurea elastomer, said polyol having an equivalent of between about 1,000 and about 20,000, a preferred molecular weight of between about 5,000 and about 30,000 and an end group unsaturation level of no greater than 0.

Abstract: The present invention relates to a process for removing double metal cyanide complex catalyst residue(s) from polyol(s) which comprises after polyol formation the steps of: (a) contacting the catalyst residue-containing polyol with an effective amount of an oxidant to cause said residue(s) to form insoluble residues that are insoluble in the polyol, and (b) separating the insoluble residues from the polyol. In another aspect, the present invention relates to the oxidant-free polyol produced by the above process.

Abstract: This invention relates to a method of fabricating a thermoplastic elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 2,000 and about 20,000 and having a level of end group unsaturation of no greater than 0.04 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a diisocyanate to produce an isocyanate-terminated prepolymer, and (c) reacting said isocyanate-terminated prepolymer with a difunctional isocyanato-reactive chain extender in a mold or in an extruder in order to produce a soft elastomer characterized by a Shore A hardness of between about 10 and about 70. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

Abstract: A heat transfer composition comprising a heat transfer medium and a lubricant, wherein said heat transfer medium is a low boiling organic compound and wherein said lubricant is a halogenated polyoxyalkylene monoalcohol having the empirical structural formula:R.sub.1 X.sub.m (OR.sub.2).sub.n --OHwherein R.sub.1 and R.sub.2 are independently selected from the group having 1 to 18 carbon atoms, an aryl group having from 6 to 18 carbon atoms, and combinations thereof, X is a halogen, m is an integer of between 1 and 37, and n is an integer from 5-350. Also claimed is the process for making the lubricant and the lubricant composition itself.

Abstract: This invention relates to a method of fabricating a polyurethane sealant composition employing a polyether triol having a molecular weight of between about 5,000 and about 30,000 and having a level of end group unsaturation of no greater than 0.04 milliequivalents per gram of triol, wherein the triol is fabricated in the presence of a double metal cyanide catalyst. The triol is reacted, alone or in admixture with a diol, with a polyisocyanate to produce an isocyanate-terminated prepolymer. The prepolymer is then chain-extended to produce the desired sealant.

Abstract: Disclosed are active hydrogen compositions comprising: (A) an organic polyol having a molecular weight of from about 100 to about 4,000 wherein at least about 40 percent of the available hydroxyl groups are primary; and (B) from about 0.5 to about 10 pph of (A) of a polyamide formed from the reaction of a C.sub.2 to C.sub.30 aliphatic monocarboxylic acid and a relatively high molecular weight amine terminated polyether.Also disclosed are the molded polyisocyanurate polymers prepared from the above compositions and organic polyisocyanates.

Abstract: Disclosed are novel polymer/polyisocyanate compositions. The compositions are prepared by the in-situ polymerization of at least one ethylenically unsaturated monomer in an organic polyisocyanate and in the presence of an adduct formed from the reaction of an excess of a carbodiimide-free polyisocyanate and a hydroxyl containing ethylenically unsaturated monomer.The graft polyisocyanates find particular utility in the making of molded polyurethane resins.

Abstract: A method and apparatus are disclosed for extracting amine compounds from air samples without loss due to formation of nitrosamine artifacts. The apparatus includes a cartridge having a separation zone between a first port and a second port. The separation zone contains an air pervious packing of a granular, solid phase amine complexing agent. The method includes a first step of driving an air sample through the separation zone of the cartridge from the first port to the second port, and a second step of driving an eluent through the separation zone from the second port to the first port, or backflushing the cartridge. To extract amine compounds, the eluent is a solvent for the amine complexing agent in the separation zone of the cartridge. The method may contain the further step of determining the amine compound concentration of at least a portion of the eluate which passes from the separation zone following the second step of the method.