Abstract: A gas turbine engine air cooled blade member which includes a base, an airfoil and a platform therebetween generally extending beyond the airfoil, the airfoil including leading and trailing edge portions at least one of which has an edge chamber extending longitudinally of the airfoil and extending chordwise into the airfoil toward the other edge to a longitudinally extending chamber wall is repaired by removing from the blade member at least one blade segment which comprises an edge portion, a part of the chamber wall, and a part of the platform connected with and extending from the edge portion and connected with the chamber wall. This provides for each edge portion removed a first alignment and bonding surface on the blade member remaining. Such alignment and body surface is cleaned to remove surface oxides.

Abstract: A turbomachinery blade, which includes an airfoil and a projection from the airfoil for the purpose of abutting contact with the surface of an adjacent member is provided with a surface means having an improved combination of adhesive wear resistance and impact toughness through the attachment to the contact surface of a discreet wear pad. The pad comprises a substantially fully dense, compacted, sintered member of a material selected from carbides, nitrides and borides, with or without a suitable binder, the pad being of a thickness of at least about 0.01 inches and having thermal expansion characteristics compatible with the projection over the range of intended operating temperature.

Abstract: A turbomachinery blade including a hollow interior is provided with an improved tip cap comprising first and second members each made of an alloy of a composition and properties different from the other. The first member, in the form of a closure plate bonded to sidewalls of the hollow body, is of a nickel-base or cobalt-base superalloy casting characterized by high mechanical strength properties at elevated temperatures. The second member is a rib of the shape of and bonded to the first member and is of a cast alloy characterized by the combination of resistance to oxidation, sulfidation and thermal fatigue at elevated temperatures. The second member provides an outer tip extension of the blade.

Abstract: An improved gas seal between a stationary member and a movable member, one of which includes an abrasive tipped projection directed toward a surface of the other, for example a turbine engine blade and a cooperating shroud member, is provided through an improvement in the abrasive tip. Such improved tip of the projection is a composite of inner and outer tip portions, the inner portion comprising an alloy resistant to oxidation, sulfidation and thermal fatigue at operating temperatures and the outer tip portion comprising a matrix entrapping a plurality of abrasive particles which protrude from the matrix toward the surface of the other member. The inner tip portion is bonded with the metallic body of the projection and the outer tip portion is deposited on the inner tip portion.

Abstract: An improved gas seal between a stationary member and a movable member, one of which includes an abrasive tipped projection directed toward a surface of the other, for example a turbine engine blade and a cooperating shroud member, is provided through an improvement in the abrasive tip. Such improved tip of the projection is a composite of inner and outer tip portions, the inner portion comprising an alloy resistant to oxidation, sulfidation and thermal fatigue at operating temperatures and the outer tip portion comprising a matrix entrapping a plurality of abrasive particles which protrude from the matrix toward the surface of the other member. The inner tip portion is bonded with the metallic body of the projection and the outer tip portion is deposited on the inner tip portion.

Abstract: A turbomachinery blade including a hollow interior is provided with an improved tip cap comprising first and second members each made of an alloy of a composition and properties different from the other. The first member, in the form of a closure plate bonded to sidewalls of the hollow body, is of a nickel-base or cobalt-base superalloy casting characterized by high mechanical strength properties at elevated temperatures. The second member is a rib of the shape of and bonded to the first member and is of a cast alloy characterized by the combination of resistance to oxidation, sulfidation and thermal fatigue at elevated temperatures. The second member provides an outer tip extension of the blade.

Abstract: An improved gas seal between a stationary member and a movable member, one of which includes an abrasive tipped projection directed toward a surface of the other, for example a turbine engine blade and a cooperating shroud member, is provided through an improvement in the abrasive tip. Such improved tip of the projection is a composite of inner and outer tip portions, the inner portion comprising an alloy resistant to oxidation, sulfidation and thermal fatigue at operating temperatures and the outer tip portion comprising a matrix entrapping a plurality of abrasive particles which protrude from the matrix toward the surface of the other member. The inner tip portion is bonded with the metallic body of the projection and the outer tip portion is deposited on the inner tip portion.

Abstract: A rotary labyrinth gas seal between a rotating member and a stationary member, one of which includes at least one seal tooth projecting toward a surface of the other member is improved through the provision of an abrasive tip on the projecting tooth. Such abrasive tip comprises an electrodeposited metal matrix which entraps a plurality of abrasive particles protruding from the tip, the thickness of the matrix being less than the longest dimension of the abrasive particles protruding from the tip.

Abstract: Metal components having an irregular cross-sectional configuration or made of different metals or alloys are bonded together through a forged joint resulting from application of localized high frequency induction heating combined with high energy rate impacting by preshaping interface portions to be joined as a function of the cross-sectional shapes of the components.

Abstract: Simple or complex cross-sectional configuration metal components of an article are bonded together through a forged joint with application of localized high frequency induction heating combined with high energy rate impacting of the metal components together. An improved induction heating and impacting apparatus is provided, including an induction heating element the shape of which varies with substantial variations in the cross-sectional area of each component to provide substantially uniform heating.