Abstract: An optical fiber production system includes an annealing furnace having a furnace inlet, a furnace outlet, and a process tube extending between the furnace inlet and the furnace outlet, the process tube having a process tube wall and a heating zone including at least one heating element. The optical fiber production system also includes a gas distribution assembly fluidly coupled to the furnace outlet and structurally configured to induce gas flow from the gas distribution assembly into the process tube such that gas flows within the process tube in an upflow direction.

Abstract: A method of applying a coating liquid to an optical fiber is described. An optical fiber is drawn through a guide die into a pressurized coating chamber and through the pressurized coating chamber to a sizing die. The pressurized coating chamber contains a coating liquid. The method includes directing coating liquid in a direction transverse to the processing pathway of the optical fiber in the pressurized coating chamber. The transverse flow of coating liquid counteracts detrimental effects associated with gyres that form in the pressurized coating chamber during the draw process. Benefits of the transverse flow include removal of bubbles, reduction in the temperature of the gyre, improved wetting, homogenization of the properties of the coating liquid in the pressurized coating chamber, and stabilization of the meniscus.

Abstract: A method of applying a coating liquid to an optical fiber is described. An optical fiber is drawn through a guide die into a pressurized coating chamber and through the pressurized coating chamber to a sizing die. The pressurized coating chamber contains a coating liquid. The method includes directing coating liquid in a direction transverse to the processing pathway of the optical fiber in the pressurized coating chamber. The transverse flow of coating liquid counteracts detrimental effects associated with gyres that form in the pressurized coating chamber during the draw process. Benefits of the transverse flow include removal of bubbles, reduction in the temperature of the gyre, improved wetting, homogenization of the properties of the coating liquid in the pressurized coating chamber, and stabilization of the meniscus.

Abstract: A method of applying a coating liquid to an optical fiber is described. An optical fiber is drawn through a guide die into a pressurized coating chamber and through the pressurized coating chamber to a sizing die. The pressurized coating chamber contains a coating liquid. The method includes directing coating liquid in a direction transverse to the processing pathway of the optical fiber in the pressurized coating chamber. The transverse flow of coating liquid counteracts detrimental effects associated with gyres that form in the pressurized coating chamber during the draw process. Benefits of the transverse flow include removal of bubbles, reduction in the temperature of the gyre, improved wetting, homogenization of the properties of the coating liquid in the pressurized coating chamber, and stabilization of the meniscus.

Abstract: An optical fiber production system includes an annealing furnace having a furnace inlet, a furnace outlet, and a process tube extending between the furnace inlet and the furnace outlet, the process tube having a process tube wall and a heating zone including at least one heating element. The optical fiber production system also includes a gas distribution assembly fluidly coupled to the furnace outlet and structurally configured to induce gas flow from the gas distribution assembly into the process tube such that gas flows within the process tube in an upflow direction.

Abstract: An apparatus and method for reducing or preventing fiber entry whip as the loose end of a fiber being wound on a spool enters a fiber winding device. A fiber winding device comprises a spool winder entrance, a winding spool and a fiber whip shield substantially surrounding the winding spool. A fiber entry whip reducer positioned in front of the fiber winding device comprises at least one pulley and a guide channel including a straight entry section and a curved section leading to the fiber winding device. The guide channel is formed and positioned such that the loose end of the fiber is maintained against the guide channel by centrifugal force imparted onto the fiber by the curvature of the channel and forward motion of the fiber produced by the rotating spool, thereby producing a trajectory such that the loose end of the fiber enters the fiber winding device and is maintained against the whip shield.

Abstract: An apparatus and method for reducing or preventing fiber entry whip as the loose end of a fiber being wound on a spool enters a fiber winding device. A fiber winding device includes a spool winder entrance, a winding spool and a fiber whip shield substantially surrounding the winding spool. A fiber entry whip reducer positioned in front of the fiber winding device includes at least one pulley and a guide channel including a straight entry section and a curved section leading to the fiber winding device. The guide channel is formed and positioned such that the loose end of the fiber is maintained against the guide channel by centrifugal force imparted onto the fiber by the curvature of the channel and forward motion of the fiber produced by the rotating spool, thereby producing a trajectory such that the loose end of the fiber enters the fiber winding device and is maintained against the whip shield.