Patents by Inventor Jon Alfred Casey

Jon Alfred Casey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11569181
    Abstract: Moisture-driven degradation of a crack stop in a semiconductor die is mitigated by forming a groove in an upper surface of the die between an edge of the die and the crack stop; entirely filling the groove with a moisture barrier material; preventing moisture penetration of the semiconductor die by presence of the moisture barrier material; and dissipating mechanical stress in the moisture barrier material without presenting a stress riser in the bulk portion of the die. The moisture barrier material is at least one of moisture-absorbing, moisture adsorbing, and hydrophobic.
    Type: Grant
    Filed: December 5, 2020
    Date of Patent: January 31, 2023
    Assignee: International Business Machines Corporation
    Inventors: Sushumna Iruvanti, Shidong Li, Steve Ostrander, Jon Alfred Casey, Brian Richard Sundlof
  • Publication number: 20220308564
    Abstract: Multicomponent module assembly by identifying a failed site on a laminate comprising a plurality of sites, adding a machine discernible mark associated with the failed site, placing an electrically good element at a successful site; and providing an MCM comprising the laminate, and the electrically good element.
    Type: Application
    Filed: March 23, 2021
    Publication date: September 29, 2022
    Inventors: Kirk D. Peterson, Steven Paul Ostrander, Stephanie E Allard, Charles L. Reynolds, Sungjun Chun, Daniel M. Dreps, Brian W. Quinlan, Sylvain Pharand, Jon Alfred Casey, David Edward Turnbull, Pascale Gagnon, Jean Labonte, Jean-Francois Bachand, Denis Blanchard
  • Patent number: 11031343
    Abstract: Semiconductor structures are provided in which a first chip on a substrate has at least one first protruding section, the first protruding section including first interconnect locations, a second chip on the substrate having at least one second protruding section, the second protruding section including second interconnect locations and the first chip and the second chip are arranged such that the first protruding section is interdigitated with the second protruding section.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: June 8, 2021
    Assignee: International Business Machines Corporation
    Inventors: Charles Leon Arvin, Richard Francis Indyk, Bhupender Singh, Jon Alfred Casey
  • Publication number: 20210118819
    Abstract: Moisture-driven degradation of a crack stop in a semiconductor die is mitigated by forming a groove in an upper surface of the die between an edge of the die and the crack stop; entirely filling the groove with a moisture barrier material; preventing moisture penetration of the semiconductor die by presence of the moisture barrier material; and dissipating mechanical stress in the moisture barrier material without presenting a stress riser in the bulk portion of the die. The moisture barrier material is at least one of moisture-absorbing, moisture adsorbing, and hydrophobic.
    Type: Application
    Filed: December 5, 2020
    Publication date: April 22, 2021
    Inventors: SUSHUMNA IRUVANTI, SHIDONG LI, STEVE OSTRANDER, JON ALFRED CASEY, BRIAN RICHARD SUNDLOF
  • Patent number: 10892233
    Abstract: Moisture-driven degradation of a crack stop in a semiconductor die is mitigated by forming a groove in an upper surface of the die between an edge of the die and the crack stop; entirely filling the groove with a moisture barrier material; preventing moisture penetration of the semiconductor die by presence of the moisture barrier material; and dissipating mechanical stress in the moisture barrier material without presenting a stress riser in the bulk portion of the die. The moisture barrier material is at least one of moisture-absorbing, moisture adsorbing, and hydrophobic.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: January 12, 2021
    Assignee: International Business Machines Corporation
    Inventors: Sushumna Iruvanti, Shidong Li, Steve Ostrander, Jon Alfred Casey, Brian Richard Sundlof
  • Publication number: 20200402912
    Abstract: Semiconductor structures are provided in which a first chip on a substrate has at least one first protruding section, the first protruding section including first interconnect locations, a second chip on the substrate having at least one second protruding section, the second protruding section including second interconnect locations and the first chip and the second chip are arranged such that the first protruding section is interdigitated with the second protruding section.
    Type: Application
    Filed: June 21, 2019
    Publication date: December 24, 2020
    Inventors: Charles Leon Arvin, Richard Francis Indyk, Bhupender Singh, Jon Alfred Casey
  • Publication number: 20200135662
    Abstract: Moisture-driven degradation of a crack stop in a semiconductor die is mitigated by forming a groove in an upper surface of the die between an edge of the die and the crack stop; entirely filling the groove with a moisture barrier material; preventing moisture penetration of the semiconductor die by presence of the moisture barrier material; and dissipating mechanical stress in the moisture barrier material without presenting a stress riser in the bulk portion of the die. The moisture barrier material is at least one of moisture-absorbing, moisture adsorbing, and hydrophobic.
    Type: Application
    Filed: October 31, 2018
    Publication date: April 30, 2020
    Inventors: SUSHUMNA IRUVANTI, SHIDONG LI, STEVE OSTRANDER, JON ALFRED CASEY, BRIAN RICHARD SUNDLOF
  • Patent number: 8680670
    Abstract: A multi-chip module (MCM) includes chip sub-modules that are fabricated as self-contained testable entities. The chip sub-modules plug into respective sockets in a frame of the MCM. Each chip sub-module may be tested before being plugged into the MCM. A chip sub-module may include an IC chip, such as a processor, mounted to an sub-module organic substrate that provides interconnects to the chip. The frame into which each chip sub-module plugs sits on a mini-card organic substrate that interconnects the chip sub-modules together. The MCM may include a downstop between the mini-card organic substrate and a system board to limit or prevent solder creep of solder connections between the mini-card organic substrate and the system board.
    Type: Grant
    Filed: October 22, 2010
    Date of Patent: March 25, 2014
    Assignee: International Business Machines Corporation
    Inventors: Jon Alfred Casey, John Lee Colbert, Paul Marian Harvey, Mark Kenneth Hoffmeyer, Charles L Reynolds
  • Publication number: 20120098116
    Abstract: A multi-chip module (MCM) includes chip sub-modules that are fabricated as self-contained testable entities. The chip sub-modules plug into respective sockets in a frame of the MCM. Each chip sub-module may be tested before being plugged into the MCM. A chip sub-module may include an IC chip, such as a processor, mounted to an sub-module organic substrate that provides interconnects to the chip. The frame into which each chip sub-module plugs sits on a mini-card organic substrate that interconnects the chip sub-modules together. The MCM may include a downstop between the mini-card organic substrate and a system board to limit or prevent solder creep of solder connections between the mini-card organic substrate and the system board.
    Type: Application
    Filed: October 22, 2010
    Publication date: April 26, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jon Alfred Casey, John Lee Colbert, Paul Marlan Harvey, Mark Kenneth Hoffmeyer, Charles L. Reynolds
  • Patent number: 8119206
    Abstract: A method of forming a negative coefficient of thermal expansion particle includes flattening a hollow sphere made of a first material, annealing the flattened hollow sphere at a reference temperature above a predetermined maximum use temperature to set a stress minimum of the flattened hollow sphere, and forming a coating made of a second material on the flattened hollow sphere at the reference temperature, the second material having a lower coefficient of thermal expansion than that of the first material, the negative coefficient of thermal expansion particle characterized by volumetric contraction when heated.
    Type: Grant
    Filed: May 7, 2009
    Date of Patent: February 21, 2012
    Assignee: International Business Machines Corporation
    Inventors: Gareth Geoffrey Hougham, Xiao Hu Liu, S. Jay Chey, Joseph Zinter, Jr., Michael J. Rooks, Brian Richard Sundolf, Jon Alfred Casey
  • Patent number: 7875502
    Abstract: A chip fabrication method. A provided structure includes: a transistor on a semiconductor substrate, N interconnect layers on the semiconductor substrate and the transistor (N>0), and a first dielectric layer on the N interconnect layers. The transistor is electrically coupled to the N interconnect layers. P crack stop regions and Q crack stop regions are formed on the first dielectric layer (P, Q>0). The first dielectric layer is sandwiched between the N interconnect layers and a second dielectric layer that is formed on the first dielectric layer. Each P crack stop region is completely surrounded by the first and second dielectric layers. The second dielectric layer is sandwiched between the first dielectric layer and an underfill layer that is formed on the second dielectric layer. Each Q crack stop region is completely surrounded by the first dielectric layer and the underfill layer.
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: January 25, 2011
    Assignee: International Business Machines Corporation
    Inventors: Peter J. Brofman, Jon Alfred Casey, Ian D. Melville, David L. Questad, Wolfgang Sauter, Thomas Anthony Wassick
  • Publication number: 20100233872
    Abstract: A chip fabrication method. A provided structure includes: a transistor on a semiconductor substrate, N interconnect layers on the semiconductor substrate and the transistor (N>0), and a first dielectric layer on the N interconnect layers. The transistor is electrically coupled to the N interconnect layers. P crack stop regions and Q crack stop regions are formed on the first dielectric layer (P, Q>0). The first dielectric layer is sandwiched between the N interconnect layers and a second dielectric layer that is formed on the first dielectric layer. Each P crack stop region is completely surrounded by the first and second dielectric layers. The second dielectric layer is sandwiched between the first dielectric layer and an underfill layer that is formed on the second dielectric layer. Each Q crack stop region is completely surrounded by the first dielectric layer and the underfill layer.
    Type: Application
    Filed: May 27, 2010
    Publication date: September 16, 2010
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Peter J. Brofman, Jon Alfred Casey, Ian D. Melville, David L. Questad, Wolfgang Sauter, Thomas Anthony Wassick
  • Patent number: 7732932
    Abstract: Structures and a method for forming the same. The structure includes a semiconductor substrate, a transistor on the semiconductor substrate, and N interconnect layers on top of the semiconductor substrate, N being a positive integer. The transistor is electrically coupled to the N interconnect layers. The structure further includes a first dielectric layer on top of the N interconnect layers and P crack stop regions on top of the first dielectric layer, P being a positive integer. The structure further includes a second dielectric layer on top of the first dielectric layer. Each crack stop region of the P crack stop regions is completely surrounded by the first dielectric layer and the second dielectric layer. The structure further includes an underfill layer on top of the second dielectric layer. The second dielectric layer is sandwiched between the first dielectric layer and the underfill layer.
    Type: Grant
    Filed: August 3, 2007
    Date of Patent: June 8, 2010
    Assignee: International Business Machines Corporation
    Inventors: Peter J. Brofman, Jon Alfred Casey, Ian D. Melville, David L. Questad, Wolfgang Sauter, Thomas Anthony Wassick
  • Publication number: 20090214780
    Abstract: A negative coefficient of thermal expansion particle includes a first bilayer having a first bilayer inner layer and a first bilayer outer layer, and a second bilayer having a second bilayer inner layer and a second bilayer outer layer. The first and second bilayers are joined together along perimeters of the first and second bilayer outer layers and first and second bilayer inner layers, respectively. The first bilayer inner layer and the second bilayer inner layer are made of a first material and the first bilayer outer layer and the second bilayer outer layer are made of a second material. The first material has a greater coefficient of thermal expansion than that of the second material.
    Type: Application
    Filed: May 7, 2009
    Publication date: August 27, 2009
    Applicant: International Business Machines
    Inventors: Gareth Geoffrey Hougham, Xiao Hu Liu, S. Jay Chey, Joseph Zinter, JR., Michael J. Rooks, Brian Richard Sundlof, Jon Alfred Casey
  • Patent number: 7579069
    Abstract: A negative coefficient of thermal expansion particle includes a first bilayer having a first bilayer inner layer and a first bilayer outer layer, and a second bilayer having a second bilayer inner layer and a second bilayer outer layer. The first and second bilayers are joined together along perimeters of the first and second bilayer outer layers and first and second bilayer inner layers, respectively. The first bilayer inner layer and the second bilayer inner layer are made of a first material and the first bilayer outer layer and the second bilayer outer layer are made of a second material. The first material has a greater coefficient of thermal expansion than that of the second material.
    Type: Grant
    Filed: November 6, 2003
    Date of Patent: August 25, 2009
    Assignee: International Business Machines Corporation
    Inventors: Gareth Geoffrey Hougham, Xiao Hu Liu, S. Jay Chey, James Patrick Doyle, Joseph Zinter, Jr., Michael J. Rooks, Brian Richard Sundlof, Jon Alfred Casey
  • Publication number: 20090032909
    Abstract: Structures and a method for forming the same. The structure includes a semiconductor substrate, a transistor on the semiconductor substrate, and N interconnect layers on top of the semiconductor substrate, N being a positive integer. The transistor is electrically coupled to the N interconnect layers. The structure further includes a first dielectric layer on top of the N interconnect layers and P crack stop regions on top of the first dielectric layer, P being a positive integer. The structure further includes a second dielectric layer on top of the first dielectric layer. Each crack stop region of the P crack stop regions is completely surrounded by the first dielectric layer and the second dielectric layer. The structure further includes an underfill layer on top of the second dielectric layer. The second dielectric layer is sandwiched between the first dielectric layer and the underfill layer.
    Type: Application
    Filed: August 3, 2007
    Publication date: February 5, 2009
    Inventors: Peter J. Brofman, Jon Alfred Casey, Ian D. Melville, David L. Questad, Wolfgang Sauter, Thomas Anthony Wassick
  • Patent number: 7276787
    Abstract: A carrier structure and method for fabricating a carrier structure with through-vias each having a conductive structure with an effective coefficient of thermal expansion which is less than or closely matched to that of the substrate, and having an effective elastic modulus value which is less than or closely matches that of the substrate. The conductive structure may include concentric via fill areas having differing materials disposed concentrically therein, a core of the substrate material surrounded by an annular ring of conductive material, a core of CTE-matched non-conductive material surrounded by an annular ring of conductive material, a conductive via having an inner void with low CTE, or a full fill of a conductive composite material such as a metal-ceramic paste which has been sintered or fused.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: October 2, 2007
    Assignee: International Business Machines Corporation
    Inventors: Daniel Charles Edelstein, Paul Stephen Andry, Leena Paivikki Buchwalter, Jon Alfred Casey, Sherif A. Goma, Raymond R. Horton, Gareth Geoffrey Hougham, Michael Wayne Lane, Xiao Hu Liu, Chirag Suryakant Patel, Edmund Juris Sprogis, Michelle Leigh Steen, Brian Richard Sundlof, Cornelia K. Tsang, George Frederick Walker
  • Patent number: 5891543
    Abstract: The present invention relates generally to a new apparatus and method for screening using electrostatic adhesion. More particularly, the invention encompasses an apparatus that uses an electrostatic charge during the screening process for a semiconductor substrate. Basically, a backing layer is adhered to a green ceramic sheet using an electrostatic charge, while the green ceramic sheet is processed.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: April 6, 1999
    Assignee: International Business Machines Corporation
    Inventors: Jon Alfred Casey, Cynthia Jeane Calli, Darren T. Cook, David B. Goland, John Ulrich Knickerbocker, Mark Joseph LaPlante, David Clifford Long, Daniel Scott Mackin, Kathleen Mary McGuire, Keith Colin O'Neil, Kevin Michael Prettyman, Michael Thomas Puchalski, Joseph Christopher Saltarelli, Candace Anne Sullivan
  • Patent number: 5763093
    Abstract: Disclosed is an aluminum nitride body having graded metallurgy and a method for making such a body. The aluminum nitride body has at least one via and includes a first layer in direct contact with the aluminum nitride body and a second layer in direct contact with, and that completely encapsulates, the first layer. The first layer includes 30 to 60 volume percent aluminum nitride and 40 to 70 volume percent tungsten and/or molybdenum while the second layer includes 90 to 100 volume percent of tungsten and/or molybdenum and 0 to 10 volume percent of aluminum nitride.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: June 9, 1998
    Assignees: International Business Machines Corporation, The Carborundum Company
    Inventors: Jon Alfred Casey, Carla Natalia Cordero, Benjamin Vito Fasano, David Brian Goland, Robert Hannon, Jonathan H. Harris, Lester Wynn Herron, Gregory Marvin Johnson, Niranjan Mohanlal Patel, Andrew Michael Reitter, Subhash Laxman Shinde, Rao Venkateswara Vallabhaneni, Robert A. Youngman
  • Patent number: 5759669
    Abstract: The present invention relates generally to a new apparatus and method for screening using porous backing material. More particularly, the invention encompasses an apparatus that uses a porous backing material which is adhered to a green sheet during the screening process. Basically, a backing layer having a very high porosity is adhered to a green sheet, while the green sheet is screened. During the drying process of the green sheet some of the screening fluids are absorbed by the porous backing layer, which allows the screened vias of the green sheet to have a smooth surface.
    Type: Grant
    Filed: December 22, 1995
    Date of Patent: June 2, 1998
    Assignee: International Business Machines Corporation
    Inventors: Jon Alfred Casey, Cynthia Jeane Calli, Darren T. Cook, David B. Goland, John Ulrich Knickerbocker, Mark Joseph LaPlante, David Clifford Long, Daniel Scott Mackin, Kathleen Mary McGuire, Keith Colin O'Neil, Kevin Michael Prettyman, Michael Thomas Puchalski, Joseph Christopher Saltarelli, Candace Anne Sullivan