Patents by Inventor Jon Jessen

Jon Jessen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11969918
    Abstract: Sacrificial additively manufactured molds having a dissolvable material for use in thermoplastic injection molding processes at plastic melt temperatures in the range of 70-450 degrees C. and injection pressure in the range of 0.2-400 MPa. A method of producing a molded article using said sacrificial additively manufactured molds is also disclosed.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: April 30, 2024
    Assignee: NEXA3D APS
    Inventors: Jon Jessen, Lasse Guldborg Staal, Tanya H. Olsen, Thore Langholz
  • Patent number: 11254031
    Abstract: An additive manufacturing device for manufacturing a mould. The additive manufacturing device includes a container for providing at least one mould material, a build platform having a build surface for holding and/or supporting at least one mould being or having been manufactured by an additive manufacturing process, a source for providing energy to selectively activate and subsequently solidify the at least one mould material in or from the container to enable additive manufacturing of the mould, and an electronic controller adapted to selectively control the source to manufacture the mould as a one-piece sacrificial mould according to a predetermined design producing a one-piece additively manufactured mould.
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: February 22, 2022
    Assignee: Addifab ApS
    Inventors: Jon Jessen, Lasse Guldborg Staal
  • Patent number: 11020897
    Abstract: An additive manufacturing apparatus having a container for holding a radiation-curable liquid, and a build platform having a build surface for holding a product being manufactured during a manufacturing process. The build platform is movable relative to the container in a predetermined direction. The apparatus also includes a radiation source for providing hardening radiation to selectively solidify radiation-curable liquid in the container by exposure to form the product. The container includes an interior floor having a flexible floor part maintainable in a planar configuration in which the flexible floor part is planar. A radiation-curable liquid in contact with the interior floor is confined by a container wall having a flexible wall section arranged to move intactly with the flexible floor part.
    Type: Grant
    Filed: May 6, 2016
    Date of Patent: June 1, 2021
    Assignee: AddiFab ApS
    Inventors: Lasse Guldborg Staal, Jon Jessen
  • Publication number: 20210031459
    Abstract: An additive manufacturing device for additively manufacturing objects. The additive manufacturing device includes a build vat having a floor and configured to receive at least one build material. The build platform has a build surface for holding and/or supporting an additively manufactured object, a movement mechanism enabling moving the build platform into and out of the build vat, an energy source configured to provide energy to selectively solidify at least a part of the at least one build material in or from the build vat, and a debris elimination system for removing debris from the build vat. The debris elimination system includes a debris detection system configured to detect a presence of debris in the build vat, and/or a debris removal system configured to remove debris from the build vat once detected.
    Type: Application
    Filed: April 11, 2019
    Publication date: February 4, 2021
    Inventors: Jon Jessen, Peter Lund Sørensen, Jan Madsen
  • Publication number: 20200238615
    Abstract: The present invention relates to an additive manufacturing device (100) for manufacturing a product (201), wherein the additive manufacturing device (100) comprises a build platform (200) comprising a build surface (260) configured to hold or support, during use, at least one product (201) being manufactured by an additive manufacturing process, wherein the build platform (200) is a modular building platform comprising at least one of a plurality of separable or separate modular build platform units (210), each comprising at least one build surface (260) configured to hold or support, during use, at least one product (201) being manufactured during the additive manufacturing process.
    Type: Application
    Filed: September 26, 2016
    Publication date: July 30, 2020
    Inventors: Lasse Guldborg Staal, Jon Jessen, Peter Lund Sørensen
  • Publication number: 20200156298
    Abstract: Sacrificial additively manufactured molds having a dissolvable material for use in thermoplastic injection molding processes at plastic melt temperatures in the range of 70-450 degrees C. and injection pressure in the range of 0.2-400 MPa. A method of producing a molded article using said sacrificial additively manufactured molds is also disclosed.
    Type: Application
    Filed: July 13, 2018
    Publication date: May 21, 2020
    Inventors: Jon Jessen, Lasse Guldborg Staal, Tanya H. Olsen, Thore Langholz
  • Publication number: 20190077054
    Abstract: An additive manufacturing device for manufacturing a mould. The additive manufacturing device includes a container for providing at least one mould material, a build platform having a build surface for holding and/or supporting at least one mould being or having been manufactured by an additive manufacturing process, a source for providing energy to selectively activate and subsequently solidify the at least one mould material in or from the container to enable additive manufacturing of the mould, and an electronic controller adapted to selectively control the source to manufacture the mould as a one-piece sacrificial mould according to a predetermined design producing a one-piece additively manufactured mould.
    Type: Application
    Filed: March 13, 2017
    Publication date: March 14, 2019
    Inventors: Jon Jessen, Lasse Guldborg Staal
  • Publication number: 20180169947
    Abstract: The present invention provides an additive manufacturing apparatus comprising: a build vat for holding a radiation-curable liquid, a build platform having a build surface for holding a product to be manufactured during a manufacturing process, the build platform being movable relative to the build vat in a predetermined direction, and a radiation source for providing hardening radiation to selectively solidify radiation-curable liquid in the build vat by exposure to form the product. The apparatus is characterized in that the additive manufacturing apparatus further comprises a recoat unit, the recoat unit being configured to perform a recoat procedure, the recoat procedure comprising: the recoat unit sweeping across at least a part of a surface of the radiation-curable liquid in the build vat, the recoat unit supplying additional radiation-curable liquid at the surface of the radiation-curable liquid during at least a part of said sweeping, the radiation-curable liquid being added by a feeder unit.
    Type: Application
    Filed: May 19, 2016
    Publication date: June 21, 2018
    Inventor: Jon JESSEN
  • Publication number: 20180169942
    Abstract: An additive manufacturing apparatus for manufacturing a product. The apparatus includes a container for holding a radiation-curable liquid, a build platform having a build surface for holding a product being manufactured during a manufacturing process, a radiation source for providing hardening radiation to selectively solidify radiation-curable liquid in the container by exposure to form the product. The build platform is movable relative to the container in a predetermined direction. The apparatus further includes a temperature element that is integrated in the building platform with the purpose of generating or removing heat from the build surface and/or the product, and a controller for causing the temperature element to generate or remove heat from the build surface and/or the product until the product releases from the build surface. A corresponding method, and a build platform are also provided.
    Type: Application
    Filed: May 19, 2016
    Publication date: June 21, 2018
    Inventors: Jon JESSEN, Lasse Guldborg STAAL
  • Publication number: 20180162051
    Abstract: The present invention provides an additive manufacturing arrangement comprising at least a first and a second additive manufacturing apparatus, each additive manufacturing apparatus comprising: a container for holding a radiation-curable liquid, a build platform having a build surface for holding a product to be manufactured during a manufacturing process, the build platform being movable relative to the container in a predetermined direction, a local radiation source configured to provide hardening radiation for selectively hardening radiation-curable liquid in the container to form the product; and the arrangement is characterized in that the arrangement comprises a first central radiation source configured to provide hardening radiation for selectively hardening radiation-curable liquid in the first and second container of the respective first and second additive manufacturing apparatus, and each local radiation source comprises a radiation input configured to receive hardening radiation from the first cen
    Type: Application
    Filed: May 18, 2016
    Publication date: June 14, 2018
    Inventor: Jon JESSEN
  • Publication number: 20180141241
    Abstract: The invention provides an additive manufacturing apparatus comprising a container for holding a radiation-curable liquid, a build platform having a build surface for holding a product being manufactured during a manufacturing process, the build platform being movable relative to the container in a predetermined direction, and a radiation source for providing hardening radiation to selectively solidify radiation-curable liquid in the container by exposure to form the product, characterized in that the container comprises an interior floor having a flexible floor part maintainable in a planar configuration in which the flexible floor part is planar; radiation-curable liquid in contact with the interior floor is confined by a container wall comprising at least one flexible wall section arranged to move intactly with the flexible floor part; and the manufacturing apparatus comprises a deformation system configured to cause a displacement of at least a part of the flexible floor part in a direction having a compon
    Type: Application
    Filed: May 6, 2016
    Publication date: May 24, 2018
    Inventors: Lasse Guldborg STAAL, Jon JESSEN
  • Publication number: 20180126629
    Abstract: An additive manufacturing apparatus for manufacturing a product. The apparatus includes a container, a build platform with a build surface, and a radiation source for providing hardening radiation to selectively expose and solidify radiation-curable liquid in the container. An electronic controller is configured to read a first product definition file defining the product and to control at least an intensity of the hardening radiation and motion of the build platform in accordance with the product definition file to cause the manufacturing of the product. The apparatus is configured to manufacture a first fiducial marker in rigid connection with the build surface during the manufacturing process. A corresponding method is also provided.
    Type: Application
    Filed: May 6, 2016
    Publication date: May 10, 2018
    Inventors: Lasse Guldborg Staal, Jon Jessen