Abstract: An apparatus for forming a hinged top cigarette box having a cross-section with one or more arcuate surfaces from a one piece blank, the apparatus comprising a mandrel that engages the one piece blank along an edge, and which mandrel rotates to wrap the blank around the mandrel to form a hinged top cigarette box having inner and outer walls. Alternative embodiments of the apparatus may include either an ultrasonic device or wet adhesives to secure the inner and outer walls of the box in proper relation. A method is provided for forming a dual layer hinged top cigarette box having a cross-section with one or more arcuate surfaces wherein a box blank is engaged along one end and then rotated and secured so that the resulting box has its inner and outer layers fixed in proper relation.

Abstract: A method and apparatus are provided for ultrasonically bonding endcaps to a food or tobacco product container comprised of a material dissimilar from the endcaps. Ultrasonic vibration is applied to the joint between the container and the endcaps, which includes a strip of preapplied adhesive, so that the adhesive partially melts. The partially melted adhesive quickly resolidifies, providing a durable bond without the disadvantageous and time consuming use of wet glues. The apparatus includes a pair of opposingly mounted ultrasonic devices, a controller associated with each ultrasonic device, and a general purpose computer programmed to synchronize and mointor the controllers.