Patents by Inventor Jonas Zuercher

Jonas Zuercher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10833049
    Abstract: A method for electrically coupling a pad and a front face of a pillar, including shaping the front face pillar, the front face having at least partially a convex surface, applying a suspension to the front face or to the pad, wherein the suspension includes a carrier fluid, electrically conducting microparticles and electrically conducting nanoparticles, arranging the front face of the pillar opposite to the pad at a distance such that the carrier fluid bridges at least partially a gap between the front face of the pillar and the pad, evaporating the carrier fluid thereby confining the microparticles and the nanoparticles, and thereby arranging the nanoparticles and the microparticles as percolation paths between the front face of the pillar and the pad, and sintering the arranged nanoparticles for forming metallic bonds at least between the nanoparticles and/or between the nanoparticles and the front face of the pillar or the pad.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: November 10, 2020
    Assignees: International Business Machines Corporation, NCC Nano, LLC, Technische Universitaet Chemnitz, SINTEF
    Inventors: Thomas J. Brunschwiler, Richard Dixon, Maaike M. Visser Taklo, Bernhard Wunderle, Kerry Yu, Jonas Zuercher
  • Patent number: 10777496
    Abstract: The present invention is directed to a method for interconnecting two components. The first component includes a first substrate and a set of structured metal pads arranged on a main surface. Each of the pads includes one or more channels, extending in-plane with an average plane of the pad, so as to form at least two raised structures. The second interconnect component includes a second substrate and a set of metal pillars arranged on a main surface. The structured metal pads are bonded to a respective, opposite one of the metal pillars, using metal paste. The paste is sintered to form porous metal joints at the level of the channels. Metal interconnects are obtained between the substrates. During the bonding, the metal paste is sintered by exposing the structured metal pads and metal pillars to a reducing agent. The channels and raised structures improve the penetration of the reducing agent.
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: September 15, 2020
    Assignee: International Business Machines Corporation
    Inventors: Thomas J. Brunschwiler, Luca Del Carro, Jonas Zürcher
  • Publication number: 20190109084
    Abstract: The present invention is directed to a method for interconnecting two components. The first component includes a first substrate and a set of structured metal pads arranged on a main surface. Each of the pads includes one or more channels, extending in-plane with an average plane of the pad, so as to form at least two raised structures. The second interconnect component includes a second substrate and a set of metal pillars arranged on a main surface. The structured metal pads are bonded to a respective, opposite one of the metal pillars, using metal paste. The paste is sintered to form porous metal joints at the level of the channels. Metal interconnects are obtained between the substrates. During the bonding, the metal paste is sintered by exposing the structured metal pads and metal pillars to a reducing agent. The channels and raised structures improve the penetration of the reducing agent.
    Type: Application
    Filed: October 6, 2017
    Publication date: April 11, 2019
    Inventors: Thomas J. Brunschwiler, Luca Del Carro, Jonas Zürcher
  • Publication number: 20190088617
    Abstract: A method for electrically coupling a pad and a front face of a pillar, including shaping the front face pillar, the front face having at least partially a convex surface, applying a suspension to the front face or to the pad, wherein the suspension includes a carrier fluid, electrically conducting microparticles and electrically conducting nanoparticles, arranging the front face of the pillar opposite to the pad at a distance such that the carrier fluid bridges at least partially a gap between the front face of the pillar and the pad, evaporating the carrier fluid thereby confining the microparticles and the nanoparticles, and thereby arranging the nanoparticles and the microparticles as percolation paths between the front face of the pillar and the pad, and sintering the arranged nanoparticles for forming metallic bonds at least between the nanoparticles and/or between the nanoparticles and the front face of the pillar or the pad.
    Type: Application
    Filed: November 16, 2018
    Publication date: March 21, 2019
    Inventors: Thomas J. Brunschwiler, Richard Dixon, Maaike M. Visser Taklo, Bernhard Wunderle, Kerry Yu, Jonas Zuercher
  • Patent number: 10170445
    Abstract: A method for electrically coupling a pad and a front face of a pillar, including shaping the front face pillar, the front face having at least partially a convex surface, applying a suspension to the front face or to the pad, wherein the suspension includes a carrier fluid, electrically conducting microparticles and electrically conducting nanoparticles, arranging the front face of the pillar opposite to the pad at a distance such that the carrier fluid bridges at least partially a gap between the front face of the pillar and the pad, evaporating the carrier fluid thereby confining the microparticles and the nanoparticles, and thereby arranging the nanoparticles and the microparticles as percolation paths between the front face of the pillar and the pad, and sintering the arranged nanoparticles for forming metallic bonds at least between the nanoparticles and/or between the nanoparticles and the front face of the pillar or the pad.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: January 1, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, TECHNISCHE UNIVERSITAET CHEMNITZ, SINTEF, INTRINSIQ MATERIALS LTD.
    Inventors: Thomas J. Brunschwiler, Richard Dixon, Maaike M. Visser Taklo, Bernhard Wunderle, Kerry Yu, Jonas Zuercher
  • Publication number: 20170200659
    Abstract: The disclosure generally relates to methods for manufacturing a filled gap region or cavity between two surfaces forming a device microchip. In one embodiment, the cavity results from two surfaces, for example, a PCB and a chip or two chips. More specifically, the disclosure relates to a method of manufacture and the resulting apparatus having porous underfill to enable rework of the electrical interconnects of a microchip on a multi-chip module. In one embodiment, the disclosure builds on the thermal underfill concept and achieves high thermal conductivity by the use of alumina fillers. Alternatively, other material such as silica filler particles may be selected to render the underfill a poor thermal conductive. In one embodiment, the disclose is concerned with reworkability of the material.
    Type: Application
    Filed: January 8, 2016
    Publication date: July 13, 2017
    Inventors: Michael Gaynes, Jeffrey Gelorme, Thomas Brunschwiler, Brian Burg, Gerd Schlottig, Jonas Zuercher
  • Patent number: 9698089
    Abstract: An electronic circuit includes a substrate device which includes a first substrate section including a first plurality of layers attached to each other having a first orientation (x2) and a second substrate section including a second plurality of layers attached to each other. The second plurality of layers have a second orientation (x3). The first orientation (x2) and the second orientation (x3) are perpendicular with respect to one another.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: July 4, 2017
    Assignee: International Business Machines Corporation
    Inventors: Thomas J. Brunschwiler, Dominic Gschwend, Keiji Matsumoto, Stefano S. Oggioni, Gerd Schlottig, Timo J. Tick, Jonas Zuercher
  • Patent number: 9576922
    Abstract: A method of forming a stacked surface arrangement for semiconductor devices includes joining a first surface to a second surface with a solder bump, the solder bump including a substantially pure first metal; depositing nanoparticles of a second metal onto a surface of the solder bump; performing an annealing operation to form a film of the second metal on the surface of the solder bump; and performing a reflow or a second annealing operation to transform the solder bump from the substantially pure first metal to an alloy of the first metal and the second metal.
    Type: Grant
    Filed: May 4, 2015
    Date of Patent: February 21, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Thomas J. Brunschwiler, Eric D. Perfecto, Jonas Zuercher
  • Publication number: 20160351529
    Abstract: A method for electrically coupling a pad and a front face of a pillar, including shaping the front face pillar, the front face having at least partially a convex surface, applying a suspension to the front face or to the pad, wherein the suspension includes a carrier fluid, electrically conducting microparticles and electrically conducting nanoparticles, arranging the front face of the pillar opposite to the pad at a distance such that the carrier fluid bridges at least partially a gap between the front face of the pillar and the pad, evaporating the carrier fluid thereby confining the microparticles and the nanoparticles, and thereby arranging the nanoparticles and the microparticles as percolation paths between the front face of the pillar and the pad, and sintering the arranged nanoparticles for forming metallic bonds at least between the nanoparticles and/or between the nanoparticles and the front face of the pillar or the pad.
    Type: Application
    Filed: November 5, 2015
    Publication date: December 1, 2016
    Inventors: Thomas J. Brunschwiler, Richard Dixon, Maaike M. Visser Taklo, Bernhard Wunderle, Kerry Yu, Jonas Zuercher
  • Publication number: 20160351485
    Abstract: An electronic circuit includes a substrate device which includes a first substrate section including a first plurality of layers attached to each other having a first orientation (x2) and a second substrate section including a second plurality of layers attached to each other. The second plurality of layers have a second orientation (x3). The first orientation (x2) and the second orientation (x3) are perpendicular with respect to one another.
    Type: Application
    Filed: June 24, 2016
    Publication date: December 1, 2016
    Inventors: Thomas J. Brunschwiler, Dominic Gschwend, Keiji Matsumoto, Stefano S. Oggioni, Gerd Schlottig, Timo J. Tick, Jonas Zuercher
  • Publication number: 20160329289
    Abstract: A method of forming a stacked surface arrangement for semiconductor devices includes joining a first surface to a second surface with a solder bump, the solder bump including a substantially pure first metal; depositing nanoparticles of a second metal onto a surface of the solder bump; performing an annealing operation to form a film of the second metal on the surface of the solder bump; and performing a reflow or a second annealing operation to transform the solder bump from the substantially pure first metal to an alloy of the first metal and the second metal.
    Type: Application
    Filed: May 4, 2015
    Publication date: November 10, 2016
    Inventors: Thomas J. Brunschwiler, Eric D. Perfecto, Jonas Zuercher
  • Patent number: 9433077
    Abstract: A substrate device for electronic circuits or devices includes a first substrate section including a first plurality of layers attached to each other having a first orientation (x2) and a second substrate section including a second plurality of layers attached to each other. The second plurality of layers have a second orientation (x3). The first orientation (x2) and the second orientation (x3) are angled (?) with respect to one another.
    Type: Grant
    Filed: January 19, 2015
    Date of Patent: August 30, 2016
    Assignee: International Business Machines Corporation
    Inventors: Thomas J. Brunschwiler, Dominic Gschwend, Keiji Matsumoto, Stefano S. Oggioni, Gerd Schlottig, Timo J. Tick, Jonas Zuercher
  • Publication number: 20160126202
    Abstract: A bridging arrangement includes a first and a second surface defining a gap therebetween. At least one surface of the first and second surface has an anisotropic energy landscape. A plurality of particles defines a path between the first and second surface bridging the gap.
    Type: Application
    Filed: October 12, 2015
    Publication date: May 5, 2016
    Inventors: Thomas J. Brunschwiler, Brian Burg, Richard Dixon, Helge Kristiansen, Piotr Warszynski, Jonas Zuercher
  • Publication number: 20150237729
    Abstract: A substrate device for electronic circuits or devices includes a first substrate section including a first plurality of layers attached to each other having a first orientation (x2) and a second substrate section including a second plurality of layers attached to each other. The second plurality of layers have a second orientation (x3). The first orientation (x2) and the second orientation (x3) are angled (?) with respect to one another.
    Type: Application
    Filed: January 19, 2015
    Publication date: August 20, 2015
    Inventors: Thomas J. Brunschwiler, Dominic Gschwend, Keiji Matsumoto, Stefano S. Oggioni, Gerd Schlottig, Timo J. Tick, Jonas Zuercher