Abstract: A camera module for a vehicular vision system includes a metal front housing, a lens holder and a metal rear housing. The front housing houses a printed circuit board having an imager disposed thereat. The lens holder is attached at a front portion of the housing so that a lens assembly is optically aligned with the imager. The rear housing attaches at a rear portion of the front housing and includes a connecting element for electrically connecting to circuitry at the printed circuit board when the rear housing is attached at the rear portion of the front housing. An outer portion of the connecting element is disposed in a connector portion of the rear housing so as to be electrically connectable to electrically conductive elements of a vehicle connector when the camera module is disposed at the vehicle and the vehicle connector is connected to the connector portion.

Abstract: A camera assembly for a vision system of a vehicle includes a front housing portion having a lens, a circuit board having an imager and circuitry having an electrical connecting element, and a rear housing portion having a rear attachment portion and a mounting portion configured to attach at a vehicle. When the front housing portion is joined with the rear housing portion, the electrical connecting element of the circuit board is aligned with an aperture of the attachment plate and a connecting end of an electrical connector protrudes through the aperture to electrically connect with the electrical connecting element of the circuit board. A structural element of the electrical connector is attached at the attachment plate of the bracket to seal the aperture and to maintain electrical connection of the connecting end of the electrical connector with the electrical connecting element of the circuit board.

Abstract: A camera module for a vehicular vision system includes a lens barrel having a lens, a front camera housing portion configured to receive an imager PCB therein, and a rear camera housing portion mated with a rear portion of the front camera housing. The imager PCB is disposed at the lens barrel with the imager optically aligned with the lens. A thermal element is disposed between the front camera housing portion and the imager PCB. The thermal element (i) has a coefficient of thermal expansion (CTE) element of 10 ppm/° C. or less or (ii) has its temperature controlled via a thermoelectric device of said camera module. Circuitry of the camera module is electrically connected to the imager PCB and is electrically connected to electrical connecting elements that are configured to electrically connect to a wire harness of the vehicle.

Abstract: A method for assembling a camera for a vision system of a vehicle includes providing a printed circuit board having an imager disposed at a first side. The camera housing element includes an electrical connector having at least one electrically conductive pin. The lens is aligned and focused relative to the imager and the printed circuit board is affixed relative to the lens holder when the lens is aligned and focused relative to the imager. A header connector is positioned and attached at the printed circuit board after the printed circuit board is affixed relative to the lens holder. The camera housing element is mated with the lens holder, including electrically connecting the at least one electrically conductive pin to an electrically conductive socket of the header connector.

Abstract: A vehicular camera includes a front camera housing accommodating a lens and an imager, a rear camera housing, and a PCB. The PCB has first and second contacts that include respective first and second electrically conductive pads. A spring-loaded electrical connector is disposed at the rear camera housing and includes first and second terminals for connecting to respective ones of the first and second contacts at the PCB. As the rear camera housing is moved into engagement with the front camera housing, the terminals engage the contacts and compress towards a compressed state and, after the rear camera housing is attached at the front camera housing, are in spring-biased electrical connection with the contacts at the PCB. The electrical connector includes a connector end that is opposite the terminals and that is configured to electrically connect to a coaxial connector of a coaxial cable of a vehicle.

Abstract: A camera for a vehicular vision system includes a front housing portion, a circuit board and a rear housing portion. The front housing portion includes a lens and the rear housing portion includes a coaxial connecting element for electrically connecting to a vehicle cable. The coaxial connecting element includes a first coaxial cable connector at a first end of the coaxial connecting element that extends outward from the outer side of the rear housing portion and a second coaxial cable connector at a second end of the coaxial connecting element that extends inward from the inner side of the rear housing portion. The circuit board has a third coaxial cable connector established thereat. As the rear housing portion is mated with the front housing portion, the second coaxial cable connector engages the third coaxial cable connector to electrically connect the coaxial connecting element with circuitry at the circuit board.

Abstract: A camera assembly for a vision system of a vehicle includes a front housing portion having a lens, a circuit board having an imager and circuitry having an electrical connecting element, and a rear housing portion having a rear attachment portion and a mounting portion configured to attach at a vehicle. When the front housing portion is joined with the rear housing portion, the electrical connecting element of the circuit board is generally aligned with an aperture of the attachment plate and a connecting end of an electrical connector protrudes through the aperture to electrically connect with the electrical connecting element of the circuit board. A structural element of the electrical connector is attached at the attachment plate of the bracket to seal the aperture and to maintain electrical connection of the connecting end of the electrical connector with the electrical connecting element of the circuit board.

Abstract: A camera module for a vehicular vision system includes a metal front housing, a lens holder and a metal rear housing. The front housing houses a printed circuit board having an imager disposed thereat. The lens holder is attached at a front portion of the housing so that a lens assembly is optically aligned with the imager. The rear housing attaches at a rear portion of the front housing and includes a connecting element for electrically connecting to circuitry at the printed circuit board when the rear housing is attached at the rear portion of the front housing. An outer portion of the connecting element is disposed in a connector portion of the rear housing so as to be electrically connectable to electrically conductive elements of a vehicle connector when the camera module is disposed at the vehicle and the vehicle connector is connected to the connector portion.

Abstract: A vehicular camera assembly includes a front housing portion accommodating a lens, a circuit board having an imager and an electrical connecting element at opposite sides thereof, a rear housing portion and an electrical connector. The rear housing portion includes a rear attachment portion that has an aperture therethrough. The electrical connector electrically connects a wire of the vehicle to the electrical connecting element of the circuit board. The electrical connector includes an electrically conductive element that is electrically conductively connected to an outer ground contact of the connector. The rear housing portion includes a shield element having flexible tabs that protrude through the aperture.

Abstract: A driving assist system for a vehicle includes a plurality of sensors having respective fields of sensing exterior of the vehicle. A control includes a data processor that processes data captured by the sensors. The control, via processing of captured data, determines a path of travel for the vehicle. The control, via processing of captured data, determines presence of a pedestrian at or near or approaching the determined path of travel for the vehicle. A projection device is disposed at the vehicle and is operable to project light exterior of the vehicle. The projection device (i) projects light onto the ground that is indicative of the determined path of travel of the vehicle for viewing by the determined pedestrian and/or (ii) projects an alert icon onto the ground to alert the determined pedestrian that the determined pedestrian is at or near or approaching the determined path of travel of the vehicle.

Abstract: A method for assembling a camera for a vision system of a vehicle includes providing a circuit element having an imager disposed thereat, with the imager including a pixelated imaging array having a plurality of photosensing elements. A lens holder is provided that includes a lens, and a camera housing element is provided. The camera housing element includes an electrical connector having a plurality of electrically conductive pins. The lens is aligned and focused relative to the imager and the circuit element is affixed relative to the lens holder when the lens is aligned and focused relative to the imager. A header connector is positioned and attached at the circuit element after the circuit element is affixed relative to the lens holder. The camera housing element is mated with the lens holder, including electrically connecting the electrically conductive pins to respective electrically conductive elements of the header connector.

Abstract: A camera module for a vehicular vision system includes a lens barrel having a plurality of optical elements accommodated therein, a front camera housing portion that accommodates at least one printed circuit board therein, and a rear camera housing portion mated with the front camera housing. The imager is optically aligned with an optical axis of the optical elements. A heat transfer element is disposed between and in thermal conductive contact with a thermoelectric device and the printed circuit board. Circuitry of the camera module is electrically connected to the imager and the thermoelectric device and is electrically connected to electrical connecting elements that electrically connect to a wire harness of a vehicle when the camera module is disposed at the vehicle. The thermoelectric device is electrically powered to draw heat from the imager printed circuit board to the rear camera housing portion.

Abstract: A camera module for a vehicular vision system includes a lens barrel having a lens accommodated therein, a front camera housing portion that accommodates an imager printed circuit board therein, and a rear camera housing portion mated with a rear portion of said front camera housing so as to encase the imager printed circuit board in the camera module. The imager printed circuit board is disposed at the lens barrel and bonded thereat with the imager optically aligned with an optical axis of the optical elements. The front camera housing portion may include mounting structure for mounting at a vehicle. The camera module has a center of mass, and distance from the optical axis of the lens to the mounting structure may be the same as distance from the center of mass to the mounting structure.

Abstract: A camera for a vision system of a vehicle includes a lens accommodated in a lens barrel, a front camera housing and a rear camera housing. An imager is disposed at a printed circuit board, and a spring-biased electrical connector is disposed at the rear camera housing. The electrical connector includes an inner terminal and an outer terminal for connecting to respective ones of an inner contact and an outer contact at the printed circuit board. As the rear camera housing is moved into engagement with the front camera housing, the inner and outer terminals engage with the inner and outer contacts and compress towards a compressed state and, after the rear camera housing is attached at the front camera housing, are in spring-biased electrical connection with the inner and outer contacts at the printed circuit board.

Abstract: A method of forming an electrical cable connector for electrically connecting to a camera of a vehicle includes providing a cable, a plurality of terminals and a retaining element. The terminals are pressed into respective receiving portions and passageways of the retaining element, such that pin ends of the terminals protrude from the retaining element. Ends of the electrically conductive wires of the cable are electrically connected at wire receiving ends of the terminals. When the terminals are pressed into the retaining element and the wire ends are electrically connected at the wire receiving ends of the terminals, a wire-terminal-retainer construction is formed at the end of the cable. The wire-terminal-retainer construction is placed in a molding device and a unitary connector end is molded at and over the wire-terminal-retainer construction. The molded unitary connector end includes a connector portion and a sleeve portion.

Abstract: A camera for a vehicular vision system includes a front housing portion, a circuit board and a rear housing portion. The front housing portion includes a lens and the rear housing portion includes a coaxial connecting element for electrically connecting to a vehicle cable. The coaxial connecting element includes a first coaxial cable connector at a first end of the coaxial connecting element that extends outward from the outer side of the rear housing portion and a second coaxial cable connector at a second end of the coaxial connecting element that extends inward from the inner side of the rear housing portion. The circuit board has a third coaxial cable connector established thereat. As the rear housing portion is mated with the front housing portion, the second coaxial cable connector engages the third coaxial cable connector to electrically connect the coaxial connecting element with circuitry at the circuit board.

Abstract: A camera module for a vision system for a vehicle includes a housing, a lens holder and a rear cover. The housing houses a printed circuit board having an imager disposed thereat. The lens holder is attached at a front portion of the housing so that a lens assembly is optically aligned with the imager. The rear cover attaches at an opening at a rear portion of the housing and includes a connecting element for electrically connecting to circuitry at the printed circuit board when the rear cover is attached at the opening at the rear portion of the housing. An outer portion of the connecting element is disposed in a connector portion of the rear cover so as to be electrically connectable to electrically conductive elements of a vehicle connector when the camera module is disposed at the vehicle and the vehicle connector is connected to the connector portion.

Abstract: A camera for a vision system of a vehicle includes a front housing portion, a circuit board and a rear housing portion. The front housing portion includes a lens and the rear housing portion includes first and second connectors for electrically connecting to a vehicle wire harness when the camera is disposed at a vehicle. The circuit board includes circuitry established thereat, with the circuitry being associated with an imager of the camera. The first connector includes a multi-pin connector portion having at least one terminal for electrically connecting to at least one first circuit element at the circuit board. The second connector includes a coaxial cable connector portion that receives a connecting end of a coaxial cable for electrical connection to at least one second circuit element at the circuit board. The first and second connectors are at least in part molded at the rear housing portion.

Abstract: A camera assembly for a vision system for a vehicle includes a camera module configured to be disposed at an exterior portion of the vehicle so as to have a field of view exterior of the vehicle. The camera module includes a housing and a lens barrel supporting a lens. A heating device is configured to attach at an exterior of the lens barrel. The heating device includes a heating element that at least partially circumscribes the lens barrel when the heating device is attached at the lens barrel. The heating device includes an electrical lead configured to electrically connect to an electrical connector of the vehicle when the camera module is disposed at the exterior portion of the vehicle.

Abstract: A camera assembly for a vehicular vision system includes a housing that accommodates a lens and a circuit board. An imager is disposed at the circuit board and optically aligned with the lens, and circuitry is disposed at the circuit board and electrically connected with the imager. The housing includes a rear housing portion that has an aperture therethrough, with the aperture aligned with an electrical connecting element of the circuit board. A bracket includes a mounting portion configured to attach at the vehicle and at the rear housing portion. With an electrical connector electrically connected to the electrical connecting element of the circuit board, the bracket is attached at the rea housing portion, and a structural element of the electrical connector is clamped between the bracket and the rear housing portion to maintain electrical connection of the electrical connector with the electrical connecting element of the circuit board.