Abstract: Disclosed herein are embodiments of nickel-based alloys. The nickel-based alloys can be used as feedstock for PTA and laser cladding hardfacing processes, and can be manufactured into cored wires used to form hardfacing layers. The nickel-based alloys can have high corrosion resistance and large numbers of hard phases such as isolated hypereutectic hard phases.

Abstract: A method of manufacturing a device includes thermally spraying tungsten carbine in feedstock that does not include Cobalt but that includes Nickel, Copper, or a Nickel-Copper alloy, the method improves the base coating toughness, anticorrosion, and antifouling properties for high load application in sea water and brackish water environments. Additionally, a Cobalt-free material lowers material costs and reduces the global demand of Cobalt. Providing a topcoat of a Silicon-doped DLC significantly reduces the topcoat brittleness of common DLC failures such as “egg shell” in high stress applications. Thus, high hardness, low friction applications may be tailored in high stress applications.

Abstract: Ag-free or low-Ag binder alloys are provided that can be used as binders for abrasive materials such as core drill bits. The alloys comprise, or consist of, Cu, Sn and Ni, with Cu preferably the plurality or majority component. Methods of manufacturing abrasive materials comprising the binder alloys, such as infiltration processes, are also disclosed.

Abstract: A method of manufacturing a device includes thermally spraying tungsten carbine in feedstock that does not include Cobalt but that includes Nickel, Copper, or a Nickel-Copper alloy, the method improves the base coating toughness, anticorrosion, and antifouling properties for high load application in sea water and brackish water environments. Additionally, a Cobalt-free material lowers material costs and reduces the global demand of Cobalt. Providing a topcoat of a Silicon-doped DLC significantly reduces the topcoat brittleness of common DLC failures such as “egg shell” in high stress applications. Thus, high hardness, low friction applications may be tailored in high stress applications.

Abstract: Disclosed herein are embodiments of nickel-based alloys. The nickel-based alloys can be used as feedstock for PTA and laser cladding hardfacing processes, and can be manufactured into cored wires used to form hardfacing layers. The nickel-based alloys can have high corrosion resistance and large numbers of hard phases such as isolated hypereutectic hard phases.

Abstract: Disclosed herein are embodiments of copper-based alloys. The alloys can comprise hard phases of silicides and can be free or substantially free of Co, Mn, Mo, Ta, V, and W. The copper-based alloys can be used as feedstock for PTA and laser cladding hardfacing processes, and can be manufactured into cored wires used to form hardfacing layers.

Abstract: Disclosed herein are embodiments of alloys which can be used for hardfacing applications, and hardfacing layers themselves. In particular, embodiments of the alloys can have high hardness as well as impact resistance. These advantageous properties can occur due to the inclusion of hardfacing particles, as well as other compositional, microstructural, thermodynamic, and performance criteria.

Abstract: Disclosed herein are embodiments of hardfacing alloys which can be resistant to hot tearing and cracking. In doing so, the hardfacing alloys can meet certain thermodynamic, microstructural, and performance criteria. For example, embodiments of the alloy have a martensitic matrix embedded with isolated carbides and/or borides. Further, in some embodiments the hardfacing alloys can also have high levels of macro-hardness.

Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.

Abstract: Disclosed herein are embodiments of hardfacing alloys which can be resistant to hot tearing and cracking. In doing so, the hardfacing alloys can meet certain thermodynamic, microstructural, and performance criteria. For example, embodiments of the alloy have a martensitic matrix embedded with isolated carbides and/or borides. Further, in some embodiments the hardfacing alloys can also have high levels of macro-hardness.

Abstract: Disclosed herein are embodiments of alloys which can be used for hardfacing applications, and hardfacing layers themselves. In particular, embodiments of the alloys can have high hardness as well as impact resistance. These advantageous properties can occur due to the inclusion of hardfacing particles, as well as other compositional, microstructural, thermodynamic, and performance criteria.

Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.