Patents by Inventor Joseph A. Patchett

Joseph A. Patchett has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8318286
    Abstract: Embodiments of the invention pertain to a catalyst, which may be used in a catalytic converter for treating a gas stream containing pollutants. In an embodiment, the catalyst comprises a substrate having a plurality of axially enclosed channels defined by the porous wall elements extending between an inlet end and an outlet end. Washcoat particles are disposed substantially within the pores of the walls, and the surfaces of the wall elements have a porous, rough texture after coating with the washcoat and substantially no fillets formed on the channels.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: November 27, 2012
    Assignee: BASF Corporation
    Inventors: Joseph Patchett, Edgar V. Hünnekes
  • Patent number: 8122603
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Grant
    Filed: April 9, 2009
    Date of Patent: February 28, 2012
    Assignee: BASF Corporation
    Inventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
  • Patent number: 7919051
    Abstract: Provided is an emissions treatment system for an exhaust stream, having a NOx storage reduction (NSR) catalyst with a NOx sorbent at a concentration of at least 0.1 g/in3 and a platinum group metal component dispersed on a refractory metal oxide support; and, an SCR catalyst disposed downstream of the NSR catalyst. The emissions treatment system is advantageously used for the treatment of exhaust streams from diesel engines and lean burn gasoline engines.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: April 5, 2011
    Assignee: BASF Corporation
    Inventors: Yuejin Li, Michel Deeba, Joseph C. Dettling, Joseph A. Patchett, Stanley A. Roth
  • Patent number: 7902107
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: March 8, 2011
    Assignee: BASF Corporation
    Inventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
  • Publication number: 20090285737
    Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.
    Type: Application
    Filed: June 8, 2009
    Publication date: November 19, 2009
    Applicant: BASF Catalysts LLC
    Inventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald S. Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew T. Caudle
  • Publication number: 20090255241
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Application
    Filed: April 9, 2009
    Publication date: October 15, 2009
    Applicant: BASF Catalysts LLC
    Inventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
  • Patent number: 7601662
    Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: October 13, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald S. Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew T. Caudle
  • Publication number: 20080317999
    Abstract: Embodiments of the invention pertain to a catalyst, which may be used in a catalytic converter for treating a gas stream containing pollutants. In an embodiment, the catalyst comprises a substrate having a plurality of axially enclosed channels defined by the porous wall elements extending between an inlet end and an outlet end. Washcoat particles are disposed substantially within the pores of the walls, and the surfaces of the wall elements have a porous, rough texture after coating with the washcoat and substantially no fillets formed on the channels.
    Type: Application
    Filed: January 30, 2008
    Publication date: December 25, 2008
    Inventors: Joseph Patchett, Edgar V. Huennekes
  • Publication number: 20080226545
    Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.
    Type: Application
    Filed: February 27, 2008
    Publication date: September 18, 2008
    Inventors: Ivor Bull, R. Samuel Boorse, William M. Jaglowski, Gerald S. Koermer, Ahmad Moini, Joseph A. Patchett, Wen-Mei Xue, Patrick Burk, Joseph C. Dettling, Matthew T. Caudle
  • Publication number: 20080127638
    Abstract: Exhaust treatment filters, systems, and methods are disclosed. According to one or more embodiments, a particulate filter is zone coated with an oxidation catalyst and is used in an emission treatment system or method including a NOx reducing catalyst and an optional NH3 destruction catalyst.
    Type: Application
    Filed: November 29, 2007
    Publication date: June 5, 2008
    Inventors: Marius Vaarkamp, Joseph Patchett, Kenneth Voss
  • Publication number: 20070269353
    Abstract: Provided is an emissions treatment system for an exhaust stream, having a NOx storage reduction (NSR) catalyst with a NOx sorbent at a concentration of at least 0.1 g/in3 and a platinum group metal component dispersed on a refractory metal oxide support; and, an SCR catalyst disposed downstream of the NSR catalyst. The emissions treatment system is advantageously used for the treatment of exhaust streams from diesel engines and lean burn gasoline engines.
    Type: Application
    Filed: May 15, 2007
    Publication date: November 22, 2007
    Inventors: Yuejin Li, Michel Deeba, Joseph Dettling, Joseph Patchett, Stanley Roth
  • Publication number: 20070137184
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Application
    Filed: February 20, 2007
    Publication date: June 21, 2007
    Applicants: BASF Catalysts LLC
    Inventors: Joseph Patchett, Joseph Dettling, Elizabeth Przybylski
  • Publication number: 20070134146
    Abstract: The present invention is directed to a novel metal-promoted zeolite catalyst, a method of producing the catalyst and a method of using the catalyst for the selective catalytic reduction of NOx with improved hydrothermal durability. The novel metal-promoted zeolite is formed from a low sodium zeolite and is hydrothermally treated after metal ion-exchange.
    Type: Application
    Filed: December 14, 2006
    Publication date: June 14, 2007
    Inventors: Ivor Bull, Ahmad Moini, Gerald Koermer, Joseph Patchett, William Jaglowski, Stanley Roth
  • Patent number: 7150145
    Abstract: A diesel powered vehicle is provided with an SCR system which uses an external reducing reagent to convert NOx emissions in a manner which accounts for the effects of NOx transient emissions on the reducing catalyst. Actual NOx emissions produced by the engine are filtered using a variable NOx time constant in turn correlated to the reductant/NOx storage capacity of the reducing catalyst at its current temperature to account for changes in the SCR system attributed to NOx transient emissions. Catalyst temperature is filtered using a variable catalyst time constant corresponding to current space velocity of the exhaust gas to account for changes in the catalyst temperature attributed to NOx transient emissions. The reductant is metered on the basis of the filtered, corrected NOx concentration applied at a NSR ratio based, in turn, on the filtered, corrected reducing catalyst temperature.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: December 19, 2006
    Assignee: Engelhard Corporation
    Inventors: Joseph A. Patchett, Rudolfus Petrus Verbeek, Karl Richard Grimston, Gary Wayne Rice, John Lawrence Calabrese, Mathus Van Genderen
  • Patent number: 7143578
    Abstract: A diesel engine aftertreatment exhaust system uses catalyzed soot filters for particulate matter reduction and urea SCR catalysts for NOx reduction on diesel engines in a combined system to lower particulate matter and NOx at the same time. With this integral emission control system, diesel engines are able to meet ultra low emission standards.
    Type: Grant
    Filed: October 26, 2004
    Date of Patent: December 5, 2006
    Assignee: Engelhard Corporation
    Inventors: Ramesh M. Kakwani, Kenneth C. Voss, Joseph A. Patchett, Karl R. Grimston
  • Publication number: 20060039843
    Abstract: Provided is an emissions treatment system and method for reducing NOx emissions in the exhaust stream produced from an internal combustion engine. The system has an injector for periodically metering ammonia or an ammonia precursor into an exhaust stream; and a first substrate with a first SCR catalyst composition, downstream of the injector. The first substrate has an inlet end, an outlet end, a length extending between the inlet end to the outlet end, wall elements and a plurality of passages defined by the wall elements. The first SCR catalyst composition is disposed on the wall elements from the inlet end toward the outlet end to a length that is less than the substrate's axial length to form an inlet zone. The first substrate also has an NH3 destruction catalyst composition with a platinum group metal component dispersed on a refractory metal oxide.
    Type: Application
    Filed: August 23, 2004
    Publication date: February 23, 2006
    Inventors: Joseph Patchett, Joseph Dettling
  • Publication number: 20050129601
    Abstract: Provided is an emissions treatment system for an exhaust stream, having a NOx storage reduction (NSR) catalyst with a NOx sorbent at a concentration of at least 0.1 g/in3 and a platinum group metal component dispersed on a refractory metal oxide support; and, an SCR catalyst disposed downstream of the NSR catalyst. The emissions treatment system is advantageously used for the treatment of exhaust streams from diesel engines and lean burn gasoline engines.
    Type: Application
    Filed: October 29, 2004
    Publication date: June 16, 2005
    Inventors: Yuejin Li, Michel Deeba, Joseph Dettling, Joseph Patchett, Stanley Roth
  • Publication number: 20050056004
    Abstract: A diesel engine aftertreatment exhaust system uses catalyzed soot filters for particulate matter reduction and urea SCR catalysts for NOx reduction on diesel engines in a combined system to lower particulate matter and NOx at the same time. With this integral emission control system, diesel engines are able to meet ultra low emission standards.
    Type: Application
    Filed: October 26, 2004
    Publication date: March 17, 2005
    Inventors: Ramesh Kakwani, Kenneth Voss, Joseph Patchett, Karl Grimston
  • Publication number: 20050031514
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Application
    Filed: August 5, 2003
    Publication date: February 10, 2005
    Applicant: Engelhard Corporation
    Inventors: Joseph Patchett, Joseph Dettling, Elizabeth Przybylski
  • Patent number: 6826906
    Abstract: A diesel engine aftertreatment exhaust system uses catalyzed soot filters for particulate matter reduction and urea SCR catalysts for NOx reduction on diesel engines in a combined system to lower particulate matter and NOx at the same time. With this integral emission control system, diesel engines are able to meet ultra low emission standards.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: December 7, 2004
    Assignee: Engelhard Corporation
    Inventors: Ramesh M. Kakwani, Kenneth C. Voss, Joseph A. Patchett, Karl R. Grimston